Air-tight, High Specific-Strength Textiles

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SUMMARY

The discussion focuses on the need for air-tight, high specific-strength textiles for aeronautics, specifically fabrics with a tensile strength-to-density ratio exceeding 130 kNm/kg. Kevlar, Zylon, and Spectra fibers are identified as suitable materials. The conversation highlights the importance of combining a high-strength fabric with a film for air-tightness, such as Mylar or biaxially oriented PET film, and an external protection layer to enhance durability against UV exposure. The use of layered materials, including nylon and Kevlar, is suggested for optimal performance.

PREREQUISITES
  • Understanding of tensile strength and density ratios
  • Familiarity with Kevlar, Zylon, and Spectra fibers
  • Knowledge of air-tight materials like Mylar and biaxially oriented PET film
  • Awareness of UV protection techniques for textiles
NEXT STEPS
  • Research the manufacturing processes of Kevlar and Zylon fibers
  • Learn about the properties and applications of Mylar and biaxially oriented PET film
  • Investigate the design and layering techniques used in high-tech sails
  • Explore the use of metallization for UV protection in textile applications
USEFUL FOR

Aeronautics researchers, material scientists, textile engineers, and anyone involved in the development of high-performance fabrics for specialized applications.

Daniel Sellers
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I am an undergrad student working on a personal research project involving aeronautics. For the purposes of my project I have found that I need a fabric with a specific strength (tensile strength over density) of greater than 130 kNm/kg which is can be made air-tight.
Kevlar, Zylon and Spectra fibers are among the few textiles I've found which meet the strength-to-weight requirements.
I have seen reference to zylon and spectra being used in parachute and sail materials and I was hoping someone here could give me more information (any and all information would be appreciated) regarding how these materials are made to be completely air-tight and/or what materials need to be added to them to do so.
Thanks!
 
Engineering news on Phys.org
What do they use for car airbags? Space suits?
 
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Air bags use woven nylon and space suits use a number of different materials including kevlar and nylon.
The issue is that nylon is not strong enough compared to its density. Perhaps I need a layered nylon/kevlar material as well
 
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The suggested Hyperlast site is also a good primer on the types of materials for applications similar to that in which you are interested.
 
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As I understand it high tech sails use a laminate of woven and sheet materials. Will affect the strength/weight ratio though.
 
There are three things to combine.
1. A high strength fabric.
2. A film to make it airtight. Consider Mylar, high strength biaxially oriented PET film.
3. An external protection layer such as metallisation to increase lifetime in UV.
This page covers several points. https://en.wikipedia.org/wiki/BoPET#Manufacture_and_properties
 

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