Alternative to a Proportioning Motorized Valve?

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SUMMARY

The discussion centers on finding alternatives to a motorized proportioning ball valve that currently takes 10-15 seconds for rotation. Users suggest contacting the valve manufacturer for a faster actuator or considering a larger actuator with a gear change to expedite the process. Additionally, participants emphasize the importance of evaluating process conditions and ensuring that the piping can handle quicker changes in flow and pressure, while maintaining stable feed-forward control amidst disturbances.

PREREQUISITES
  • Understanding of motorized proportioning valves
  • Knowledge of actuator types, specifically pneumatic and electrically actuated options
  • Familiarity with flow meter feedback systems
  • Basic principles of process control and stability
NEXT STEPS
  • Research options for faster actuators compatible with motorized proportioning valves
  • Investigate pneumatic valve alternatives for quicker response times
  • Explore gear change mechanisms for existing actuators to enhance speed
  • Study the impact of rapid flow changes on piping systems and process stability
USEFUL FOR

Engineers, process control specialists, and anyone involved in valve automation and flow control seeking to optimize valve response times and system stability.

kunalvanjare
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Hey guys,

I'm looking for a way to control the opening of a valve as per feedback from an upstream flow meter. I have a motorized proportioning ball valve, but it takes about 10-15 seconds to complete it's rotation (one-way).

I need to find a way to expedite this so was wondering if there are any other type of valves (pneumatic or electrically actuated) that could do this in about half that much time?

I tried searching for some but couldn't find anything that fit my requirements. Please note that size & price is somewhat of a constraint.

Thanks,
KV
 
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There are options, but most of them are expensive. Given your requirements, you may be able to contact the manufacturer of your valve and get a faster actuator. That could involve using a larger actuator with a gear change. It could just be a gear change (if the existing actuator has sufficient torque).
 
In addition, you want to re-examine process conditions and check if the piping, etc. can survive the quicker changes in flow/pressure !
And that your feed-forward control remains stable in the presence of disturbances.
 

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