Bad idea to use a too big heat exchanger?

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SUMMARY

Using an oversized plate heat exchanger in a water-based central heating system can lead to inefficiencies and operational issues. Specifically, a 150 kW heat exchanger in a system that requires only 40 kW can result in low fluid velocity and uneven surface temperatures, potentially causing freezing in heating coils. However, in certain applications, larger heat exchangers can provide benefits such as lower pressure drops and improved heat exchange efficiency. Proper sizing of pumps and control valves is essential to optimize performance.

PREREQUISITES
  • Understanding of plate heat exchanger functionality
  • Knowledge of fluid dynamics in heating systems
  • Familiarity with district heating systems and radiator systems
  • Basic principles of pump and valve sizing
NEXT STEPS
  • Research optimal sizing techniques for plate heat exchangers
  • Learn about fluid velocity impacts on heat exchanger performance
  • Explore the principles of district heating systems
  • Investigate pump and control valve selection for heating systems
USEFUL FOR

Heating system designers, HVAC engineers, and anyone involved in the construction or optimization of water-based central heating systems.

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I'm constructing a water based central heating system, and in it is a plate heat exchanger. People often tell me not to be scrimpy regarding its effect when picking one. But then I've heard others say that having a 150 kW heat exchanger - when the effect needed will never rise above 40 kW - is perhaps an even worse idea. Could someone give me some point about why it's a bad idea so I can relay?
 
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It depends on the application. Often it is a significant benefit (lower pressure drop, more efficient heat exchange). When you say a "water based central heating system", what exactly do you mean? What is the heat source that heats the water via the plate heat exchanger?

An example where too big is a bad idea is a heating coil in a 100% outside air handling unit. Too big means low fluid velocity, means uneven surface temperature, means you can freeze the water in the coil even when it comes in very hot.
 
russ_watters said:
When you say a "water based central heating system", what exactly do you mean?
The hottest side of the exchanger comes from a district heating system (120°C supply). The other side consist of a normal radiator system (supply/return 70-50°C).
 
Oh, just water to water: Bigger is better. Just make sure you appropriately size any pumps or control valves .
 

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