Beam Bending of a Non-Straight Beam

Click For Summary
SUMMARY

The discussion focuses on the analysis of a non-straight beam for a gear lever design in a race car, specifically addressing the validation of Finite Element Analysis (FEA) through hand calculations. The beam bends at 26 degrees and is subjected to a force in the Z direction, pivoting about a specified line. TowlieUK provides a method to calculate the maximum bending moment (Mx = h1*F) and torque (T = a1*F) at the pivot point, indicating that curved beam theory may not be necessary for this analysis.

PREREQUISITES
  • Understanding of Roark's Formulas for Stresses and Strains
  • Knowledge of bending moments and torque calculations
  • Familiarity with basic principles of beam mechanics
  • Experience with Finite Element Analysis (FEA) concepts
NEXT STEPS
  • Study advanced applications of Roark's Formulas for complex beam geometries
  • Learn about curved beam theory and its applications
  • Explore methods for validating FEA results with hand calculations
  • Investigate the effects of torsion on beam performance in mechanical designs
USEFUL FOR

Mechanical engineers, race car designers, and students studying structural analysis who are interested in validating FEA results and understanding beam mechanics in non-linear applications.

TowlieUK
Messages
2
Reaction score
0
Hi all,

I am designing a gear lever for a small race car, and am looking to validate my FEA of the lever through the use of hand calculations.

The beam is not straight, and i have never tackled a problem like this before. I am using Roarks Formulas for Stresses and Strains, however am struggling to grasp what it is trying to tell me what to do!

The beam bends in this manner:

Gear_Lever_Problem.jpg


The beam bends at 26 degrees and then back again 26 degrees to get it back to the vertical. The force, F, is applied in the Z direction (into the page) and the lever itself is pivotted about the green line (ie. it can 'rock' backwards and forwards). At the bottom the lever, in reality, is free to move a bit, but for this analysis i was thinking of just having it pinned to demonstrate the maximum loading condition.

Could anyone help me with the theory to obtain the Stress and bending moments of the beam. As I said i have been going through the Roarcks book but to no avail.

Many thanks!
 
Engineering news on Phys.org
TowlieUK: If the vertical distance of force F from the green line is y = h1, then the maximum bending moment occurs at the green line and is Mx = h1*F. If the horizontal distance of force F from the red dot is x = a1, then the beam is also subjected to torsion at the green line, and the torque is T = a1*F. Therefore, it currently appears you do not need to use curved beam theory to analyze the beam.
 

Similar threads

Replies
4
Views
2K
  • · Replies 9 ·
Replies
9
Views
3K
  • · Replies 3 ·
Replies
3
Views
7K
  • · Replies 4 ·
Replies
4
Views
5K
  • · Replies 21 ·
Replies
21
Views
14K
  • · Replies 1 ·
Replies
1
Views
8K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 3 ·
Replies
3
Views
3K
  • · Replies 1 ·
Replies
1
Views
7K
  • · Replies 2 ·
Replies
2
Views
13K