Bending of a telescopic crane boom

In summary, the telescopic boom of a workshop crane can be analyzed as two separate beams connected at the point where they change dimensions. The deflection and stress calculations for each beam can be done separately and then combined. Factors such as concentrated loads and sliding without rollers or pads should also be considered in the analysis.
  • #1
FEAnalyst
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How to analyze the telescopic boom of a workshop crane in terms of bending?
Hi,

how can one analyze the telescopic boom of a workshop crane in terms of bending ? Of course the worst case is when the boom is fully extended. Should we treat it as a beam with sudden change of cross-section (or otherwise - with sudden change of flexural stiffness) ? I know that there are different formulas for the deflection of such beam. Where can I find them (or how can I derive them) ? What about the stresses (are they calculated differently too) ?

belka.JPG


Thanks in advance for your help
 
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  • #2
Analyze it as two cantilever beams connected at the point where they change dimensions (##l/2##). The first beam, from C to B, has a moment curve from which you calculate vertical deflection and angular deflection at Point B. The second beam, from B to A, has those vertical and angular deflections as its boundary conditions at Point B.

Another way to look at it is the deflection, both vertical and angular, of beam B - A is added to the deflection of beam C - B.

Stress is calculated from the bending moment at a point and the section properties at that point. The plot of stress vs location will have a step change at point B.
 
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  • #3
Thanks for reply. Actually, I forgot to add that the image attached to my post is an example of a beam with sudden change of cross-section. In my case the beam will look differently. It represents a crane boom so it will be more like a simply-supported beam with overhang:
854F2223-9CA8-47ED-AA72-EAA170B9D5B0.jpeg

The right support is where hydraulic actuator connects with the boom.

Is it even possible to analyze such beam analytically ?
 
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  • #4
It may also be important to consider the concentrated loads on the area of overlap of both sections.
In many cases the sliding is facilitated by rollers or sliding pads.
If sliding without those, the top and bottom overlapping surfaces still do not have a uniformly distribuited load or contact, due to normal clearance between both cross sections.
 
  • #5
The two beams in the telescoping boom are analyzed separately.

Generally, the small telescoping beam is supported at two points, and loaded at one point. The forces at those two support points are calculated using sum of moments for the first support point, and either sum of moments or sum of forces for the second support point.

The the larger beam is loaded at two points with known forces (from above), and supported at two points. The forces at those two support points are calculated using sum of moments as above.

Now you know all forces, so you can construct moment diagrams for each of the two beams. The stresses are calculated from the moment diagrams and section properties.
 
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1. What is the purpose of a telescopic crane boom?

The purpose of a telescopic crane boom is to extend the reach of a crane and allow it to lift heavy loads at various heights and distances. It is made up of multiple sections that can be extended or retracted to adjust the length of the boom.

2. How does the bending of a telescopic crane boom affect its lifting capacity?

The bending of a telescopic crane boom can significantly reduce its lifting capacity. When a boom bends, it creates uneven weight distribution and puts extra stress on the crane's components, potentially causing it to collapse or malfunction. Therefore, it is crucial to ensure that the boom remains straight and properly supported during operation.

3. What factors can cause a telescopic crane boom to bend?

Several factors can contribute to the bending of a telescopic crane boom, including overloading the crane, uneven weight distribution of the load being lifted, poor ground conditions, and structural defects or damage to the boom itself. It is essential to follow proper safety protocols and regularly inspect the crane and its components to prevent bending.

4. How can the bending of a telescopic crane boom be prevented?

To prevent the bending of a telescopic crane boom, it is crucial to follow the manufacturer's guidelines for the crane's maximum lifting capacity and to properly distribute the weight of the load being lifted. Regular maintenance and inspections of the crane and its components can also help identify any potential issues before they become more severe.

5. What should be done if a telescopic crane boom bends during operation?

If a telescopic crane boom bends during operation, the crane should be immediately shut down, and the load should be safely lowered to the ground. The crane should then be inspected by a qualified professional to determine the cause of the bending and to assess any potential damage. The boom may need to be repaired or replaced before the crane can be used again.

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