Build Concave Mirrors Up to 1.5M Dia: Design a Grinding/Polishing Machine

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  • Thread starter Thread starter les trickett
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SUMMARY

This discussion focuses on designing a grinding and polishing machine for manufacturing concave mirrors up to 1.5 meters in diameter. Key insights include the importance of uniform pressure and linear motion for achieving a spherical surface, as well as the potential use of pre-sphericized glass blanks for cost efficiency. The conversation also touches on the challenges of creating a clock drive, emphasizing the need for specialized gears or frequency converters to operate effectively on standard house current (60 Hz). Participants share practical construction tips and resources, including a link to detailed plans for building such a machine.

PREREQUISITES
  • Understanding of grinding and polishing techniques for optical surfaces
  • Familiarity with mechanical design principles for telescope mounts
  • Knowledge of clock drive mechanisms and gear systems
  • Experience with materials such as steel plates and glass blanks
NEXT STEPS
  • Research the construction of grinding/polishing machines for optical applications
  • Explore designs for equatorial mounts using automotive components
  • Investigate clock drive designs and gear ratios suitable for 60 Hz operation
  • Look into suppliers for pre-sphericized glass blanks and their applications
USEFUL FOR

This discussion is beneficial for amateur astronomers, optical engineers, and hobbyists interested in building custom telescopes and grinding equipment for mirror fabrication.

les trickett
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We Are Trying To Design A Grinding/polishing Machine To Manufacture Concave Mirrors Upto 1.5 M Dia
Does Anybody Have Any Plans For Construction
 
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Try here:

http://www.oblivion.net/~astro/mirror/mom/construction.html
 
Last edited by a moderator:
If you "Google" Grinding/polishing Machine you will find a lot of good links.

I have a Odyssey 1 Dobsonian and have been thinking of building an equatorial mount for it.
I am thinking of using an old front wheel housing from a junked car for base of the mount has anyone tried this or know someone who has?

I figured that the wheel housing would be over-kill but more is better than less when it comes to stability, as for the mount to the telescope itself I have some 1/2 inch steel plate that I can cut up and make a fork mount out of it. I know it will be heavy but it is going to be in a building and will not be moved.

Any suggestions for a clock drive and setting circles set up would be appreciated as well as any other construction tips.

Thanks
 
The principle for grinding a spherical surface is quite simple. Uniform pressure, linear motion of one of the surfaces, and rotation of the other surface. A small amount of randomness in the stroke, rotation speed or both is even better. Pre-sphericized glass blanks are commercially available pretty cheap. It's worth a look, you might be surprised how large and inexpensive these can be. It's not hugely expensive to make your own rig, but not cost effective unless you can sell a couple rough ground mirrors. Making clock drives is surprisingly difficult. You need gears with weird teeth numbers to make it work on house current [60 Hz], or some fairly pricy frequency converters. Albeit frequency converters might be a lot cheaper now than the last time I priced them.
 

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