Building a fold down door with torsion gas spring calculation

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SUMMARY

The discussion centers on building a wall-mounted cabinet with a fold-down door for a slot car track, measuring 3x7 feet and weighing approximately 40 lbs. The user, Robert, seeks advice on using torsion gas springs that pull rather than push, to ensure the door opens easily and does not drop unexpectedly. Recommendations include sourcing gas springs from auto wreckers, ensuring they have suitable mounts for installation. The conversation highlights the importance of proper spring selection to facilitate safe and user-friendly operation of the door.

PREREQUISITES
  • Understanding of torsion gas springs and their applications
  • Basic knowledge of cabinet construction and mounting techniques
  • Familiarity with weight distribution and load management
  • Experience with latching mechanisms for doors
NEXT STEPS
  • Research torsion gas spring specifications and load ratings
  • Explore cabinet design principles for wall-mounted installations
  • Learn about suitable latching mechanisms for fold-down doors
  • Investigate alternative mounting solutions for gas springs
USEFUL FOR

This discussion is beneficial for DIY enthusiasts, furniture builders, and anyone interested in creating functional and safe fold-down door mechanisms for cabinets or similar projects.

Robert C
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I'm building a wall mounted cabinet, with a fold down door. It is for my grandson's slot car track, in his bedroom. The door is 3x7 feet and weighs approximately 40 lbs. It is mounted length wise, on the wall. I think I need tension or torsion gas springs, which pull instead of push. I don't want the door to drop down and hit him and I want it to be easy to open and close. The door will open 90 degrees and rest on the floor. I can mount the two springs, wherever needed, as I have no set point which needs to used. I have tried several gas spring manufacturers and they have not been of any help. I just need to use a stock spring and mount it accordingly, but I don't know how to figure what I need. Can anyone help me with this?
Thank you,
Robert
 
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I would go to an auto wreckers and salvage some gas springs from hatchbacks. I've paid less than $10 a pair in the past.
Make sure you get ones with suitable mounts so you can screw then straight on.
 
The only problem with them is they hold the weight up and in this case it's opposite. The weight comes when closing or lifting the door. I need a torsion gas spring, that pulls.
 
I know. That's a better solution IMO.
The door is held closed with a latch, release the latch and the door glides open (to rest on the floor). Force is needed to close the door, lean on the door while engaging a latch 3 feet from the floor.
Just like a hatch back really.

The alternative seems less user friendly:
Force the door open (down to the ground) then latch it down - Presumably you don't want a hole or something on the floor for the latch, how will you engage the latch and also keeping the door down? with a latch at ground level while standing on the door? Sounds awkward.
 
How about a pulley and 40lb weight?
 
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