Calculating Piston Ring Leakage at 400bar Pressure

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SUMMARY

The discussion focuses on calculating piston ring leakage in hydraulic systems operating at pressures up to 400 bar. The participant, Gordon, highlights the differences between hydraulic piston configurations and internal combustion engine (ICE) pistons, noting that the former typically has a single ring. George R. Keller's book, "Hydraulic System Analysis," provides some relevant formulas but lacks comprehensive background information. Participants suggest exploring resources from Parker Hydraulics for seal design information.

PREREQUISITES
  • Understanding of hydraulic systems and their components
  • Familiarity with fluid mechanics principles at high pressures
  • Knowledge of piston ring configurations and their functions
  • Access to hydraulic engineering literature, specifically "Hydraulic System Analysis" by George R. Keller
NEXT STEPS
  • Research pressure distribution calculations against cylinder walls in hydraulic systems
  • Study fluid mechanics principles related to high-velocity leakage
  • Explore Parker Hydraulics design handbooks for seal dimensions and specifications
  • Investigate alternative resources on piston ring leakage in hydraulic applications
USEFUL FOR

Hydraulic engineers, mechanical engineers, and professionals involved in the design and analysis of hydraulic systems, particularly those dealing with high-pressure applications and piston ring configurations.

g0ggs123
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Does anyone have experience of calculating piston ring leakage, my problem is that the piston leakage is in a hydraulic system with a flooded cylinder and operating pressures of up to 400bar. All journals I find are on IC engines and so the theory is very different.

There are also differences in piston config, the piston I am looking at has one ring whereas a IC engine piston has numerous piston rings designed to do different things.

So, anyone know how to work out the pressure distribution against the cylinder wall and also if it is possible to relate fluid mechanics at such high pressure where leakage is at fairly high velocity, basically the fluid is getting blasted through the split line in the ring.

Cheers
Gordon
 
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Hydraulic System Analysis by George R. Keller, P.E. published by H&P has some information. It contains some formulas but without the background information they are not much use. It covers about 3 pages with graphs etc so it is too much to type. You may be able to borrow a copy from a library or if you want to buy a copy it’s available in their bookstore at:
http://www.hydraulicspneumatics.com/default.aspx

The book does not give dimensions for seal lands. Maybe Parker Hydraulics has a design handbook for these seals because they have a lot of information available. Like ICE’s the pressure helps to seal the fluid.
 

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