Calculating Torque for Ball Screws to Lift 12,000lb Transformer

  • Thread starter Thread starter SevenToFive
  • Start date Start date
  • Tags Tags
    Ball Torque
Click For Summary

Discussion Overview

The discussion revolves around calculating the torque required for ball screws to lift a 12,000lb transformer. Participants explore the methodology for determining torque values, comparing it to calculations for Acme threads, and addressing concerns about the provided torque figure of 1800 in-lbs.

Discussion Character

  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • One participant questions the provided torque value of 1800 in-lbs for the ball screws, expressing concern that it may be too low given their experience with Acme threads.
  • Another participant explains that torque calculations depend on the load, pitch, and radius of the ball screw, suggesting that the gear ratio of the gearbox should also be considered.
  • A different participant provides a detailed calculation, assuming a 2” diameter ball screw with a 0.5” pitch, and concludes that the minimum torque required to hold the load is 239 in-lbs, questioning whether this is a more reasonable value compared to the original torque figure.
  • One participant shares a link to a ball screw design calculator, indicating a resource for further calculations.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the appropriate torque value, with differing calculations and concerns about the initial figure of 1800 in-lbs. Multiple competing views remain regarding the correct approach to calculating torque for the ball screws.

Contextual Notes

The discussion includes assumptions about the specifications of the ball screws, such as diameter and pitch, and highlights the importance of considering gear ratios in torque calculations. There are unresolved questions about the accuracy of the initial torque value provided.

SevenToFive
Messages
56
Reaction score
3
I have a set of 4 ball screws, 2 inch diameter by 0.50", one in each corner to lift up a 12,000lb transformer. Each side will have one motor driving a right angle worm gearbox in the center that will power the two other right angle gearboxes that turn the ball screws.
I was given that the torque for each ball screw will be 1800in-lbs. But I am curious on how they came up with that value. I don't have much experience working with ball screws usually we do all Acme threads, or is the calculation similar?

Any help in double checking their calculated torque would be greatly appreciated, as I feel it is a bit low.

Thanks in advance to those who reply.
 
Engineering news on Phys.org
The torque is based upon your load and the pitch and radius of the ball screw. If they supplied an attached right angle gear drive then the gear ratio of that unit will also be a part of that calculation.
 
  • Like
Likes   Reactions: bsheikho
The computation is the same as for acme threads, but there is much less friction in ball screws.

I assume the ball screw has an outside diameter of 2” and a single-start thread with a pitch of 0.5”.
The screw circumference is 2 * Pi = 6.28”.
The ball is in effect, on a ramp with a slope of 0.5” in 6.28”. That ratio is 12.57
The load weighs 12,000 lbs. That is 3000 lbs carried by each screw.
Divide by the ratio of 12.57 and you get 239. lbs, acting at the screw circumference contact with the ball nut.
The radius to the circumference of the screw is 1 inch, so the minimum torque to hold the load in place is 239 inch lbs.
Does that seem to be a more reasonable value ?
 
  • Like
Likes   Reactions: SevenToFive

Similar threads

  • · Replies 5 ·
Replies
5
Views
8K
  • · Replies 17 ·
Replies
17
Views
5K
  • · Replies 4 ·
Replies
4
Views
4K
  • · Replies 19 ·
Replies
19
Views
4K
Replies
9
Views
2K
  • · Replies 12 ·
Replies
12
Views
4K
Replies
22
Views
3K
Replies
3
Views
3K
  • · Replies 12 ·
Replies
12
Views
3K
  • · Replies 8 ·
Replies
8
Views
4K