Can a Cantilever Beam with a 20 lb Mass Hold Up without Failing?

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SUMMARY

The discussion centers on the structural integrity of a cantilever beam designed to support a 20 lb mass using carbon steel ASTM A108 with a cross-section of 0.5" x 2". Participants confirm that as long as the bending stress remains below the yield stress, the beam should not fail. However, additional factors such as twisting stress and lateral loads must be considered, particularly since the mass may exert forces out of the plane of the beam. Recommendations include using a stronger beam shape, such as steel tubing, and incorporating bracing to enhance stability.

PREREQUISITES
  • Understanding of cantilever beam mechanics
  • Knowledge of material properties, specifically carbon steel ASTM A108
  • Familiarity with bending stress and yield stress calculations
  • Basic principles of structural bracing and load distribution
NEXT STEPS
  • Research the design and application of cantilever beams in structural engineering
  • Learn about the properties and applications of steel tubing versus flat steel sections
  • Study the effects of twisting stress on cantilever beam performance
  • Explore methods for calculating and applying safety factors in structural design
USEFUL FOR

Structural engineers, mechanical engineers, and anyone involved in the design and analysis of cantilever beams and load-bearing structures.

NewEngineer
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What's happening Form,
It's been a while since I've done a FBD, but I wanted to get someone's input here and tell me if my math/logic is correct. I want to install a cantilever steel beam with a 20 lb mass at the end of it. I'm using carbon steel ASTM A108 (cheapest steel on McMaster-carr). I plan on the cross section being 0.5" x 2". According to the math below, the beam should not fail correct? As long as the bending stress is lower than the yield stress we should be ok, correct? Is there something else I should take into consideration here?

Also, the mass on the end of the beam may be pull in direction coming out from the page. Would adding a truss feature help negate the stress in the beam, or is best option to use a thicker piece of material?

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NewEngineer said:
What's happening Form,
It's been a while since I've done a FBD, but I wanted to get someone's input here and tell me if my math/logic is correct. I want to install a cantilever steel beam with a 20 lb mass at the end of it. I'm using carbon steel ASTM A108 (cheapest steel on McMaster-carr). I plan on the cross section being 0.5" x 2". According to the math below, the beam should not fail correct? As long as the bending stress is lower than the yield stress we should be ok, correct? Is there something else I should take into consideration here?

Also, the mass on the end of the beam may be pull in direction coming out from the page. Would adding a truss feature help negate the stress in the beam, or is best option to use a thicker piece of material?

View attachment 196882
Don't forget to apply a safety factor when checking the actual stress against the yield stress, but your stress is very low according to your calculation which is correct, so the beam is theoretically more than adequate. In the other direction which is much weaker, the bending stress ,and deflection into the plane of the page, depends on what force into the plane of the page at the free end is applied. You don't give that info and calculation.
 
PhanthomJay said:
Don't forget to apply a safety factor when checking the actual stress against the yield stress, but your stress is very low according to your calculation which is correct, so the beam is theoretically more than adequate. In the other direction which is much weaker, the bending stress ,and deflection into the plane of the page, depends on what force into the plane of the page at the free end is applied. You don't give that info and calculation.

Thanks for your reply. As far as the force that will be applied (coming out of the page) I can't really provide too much info here. In reality I will be bolting a 20 Lb mass on the h side of this beam (at the end), so I perhaps need to take twisting stress into consideration as well. The mass will have an arm that can be extended so the operator will pull the arm (out of the page). Is there a better set up that I can design for this?
 
NewEngineer said:
Thanks for your reply. As far as the force that will be applied (coming out of the page) I can't really provide too much info here. In reality I will be bolting a 20 Lb mass on the h side of this beam (at the end), so I perhaps need to take twisting stress into consideration as well. The mass will have an arm that can be extended so the operator will pull the arm (out of the page). Is there a better set up that I can design for this?
If this is an actual project, I hesitate to reply because there are other factors to consider like fixed end connection design, bolt design, steel plate details, possible twisting, unknown sidewards load, etc. The plate is considerably weaker under the 'out of page' load than it is under the mass weight load, and will likely control the design. You may want to consider bracing it to the wall in that direction, and/or using a beam shape other than a plate.
 
PhanthomJay said:
If this is an actual project, I hesitate to reply because there are other factors to consider like fixed end connection design, bolt design, steel plate details, possible twisting, unknown sidewards load, etc. The plate is considerably weaker under the 'out of page' load than it is under the mass weight load, and will likely control the design. You may want to consider bracing it to the wall in that direction, and/or using a beam shape other than a plate.

I agree. There is no wall around the installation. I was hoping to bolt the cantilever beam to a vertical building support column (20 inches to the left) but, what I may now do is install a vertical column directly below my device, and brace that to the support column.
 
NewEngineer said:
I agree. There is no wall around the installation. I was hoping to bolt the cantilever beam to a vertical building support column (20 inches to the left) but, what I may now do is install a vertical column directly below my device, and brace that to the support column.
but the beam should be braced the other way due to the 'out
of page' unspecified load,.you might want to consider a stronger shape, like a piece of steel tubing
 
PhanthomJay said:
but the beam should be braced the other way due to the 'out
of page' unspecified load,.you might want to consider a stronger shape, like a piece of steel tubing

Yes we would use some type of tubing for the vertical section, not the 1/2 x 2" piece of steel. If needed, we could install 45o braces at the bottom of the vertical tube.
 

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