Car Brake Performance Using Disc-Brake Variations

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SUMMARY

The discussion focuses on analyzing braking performance using a simple ABS Disc Brake system model with variations in brake pad size, material, and disc specifications. The primary tool suggested for this analysis is MATLAB/Simulink, which allows for modeling systems with rates of change. Key factors to consider include the rate of heat dissipation from the disc due to pad friction, as well as the nonlinear behavior of different materials under varying temperatures. The conversation emphasizes the importance of building an incremental model that incorporates friction, force, velocity, and thermal effects on braking performance.

PREREQUISITES
  • Understanding of ABS Disc Brake systems
  • Proficiency in MATLAB/Simulink for modeling
  • Knowledge of material properties and thermal dynamics
  • Familiarity with nonlinear system behavior in engineering
NEXT STEPS
  • Research MATLAB/Simulink modeling techniques for dynamic systems
  • Explore the impact of thermal dynamics on brake performance
  • Investigate different brake pad materials and their thermal characteristics
  • Learn about the effects of friction coefficients on braking systems
USEFUL FOR

Mechanical engineering students, automotive engineers, and researchers focused on brake system performance and thermal management in braking applications.

heiroglif
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Hi all,

Im a Mech Eng student getting my 3rd year project underway,

Using a simple ABS Disc Brake system model, i would like to analyse braking performance for calculations obtained with variations of brake pad size, mateial, and also different disc sizes and materials.

My question is...if i were to use simulink/matlab, which models systems with rates of change,

what factor could i analyse to predict braking performance?

My suggestion is to monitor the rate of heat dissipated when force is exerted on the disc from the pad friction material. Would a higher rate of heat dissipation mean better overall braking? or is there a better way to analyse this part of the brake system?

I have all the model equations for each component ready, but I am stuck with what basis to make my analysis.

Thanks..
 
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The main reason to dissipate heat is that metal (Or worse with ABS) rapidly reach a temperature where they structurally fail.
Citreon and Peugeot disks are reknown for warping under heavy but not unexpected use.
I have always written my own Matlab modules as I it is easier to add in additional factors as you go along.
By building an incremental model you can start with friction, force, velocity and then add in affects of heat on the coefficient of friction, Disk thermal mass and terminal temperature etc as you go along.
Remember that different materials act in different nonlinear ways, e.g. carbon fibre braking systems are poor at low temperatures but actually get better with heat before suddenly dropping off.
 
hi panda,

thanks for your input, indeed, the model would be built in a compound fashion, starting with the speed one is travelling, to the force exerted by the drivers foot. Desirably i would like my model to end with the force exertion on the discs and its effects. My problem is that everytime I've used matlab/simulink (which I am a beginner in) i would have a system comprising of e.g xdot = (2k + b1 + 3...)/m etc.
so I am assuming i will need a similar equation for rate of friction over braking time, and rate of heat disipation over time...

?
 

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