Carbon Brushes are Graphite right?

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Discussion Overview

The discussion centers around the use of carbon brushes as a potential substitute for pure graphite in heating applications. Participants explore the properties of carbon brushes, their composition, and alternative sources of carbon materials suitable for heating elements.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant questions whether carbon brushes are made of graphite and considers their purity for use as heating elements.
  • Another participant notes that carbon brushes are designed to have low resistance, which may not be suitable for heating applications that require higher resistance.
  • A participant clarifies that carbon brushes are not pure graphite but a mixture of carbon, graphite, and binders, which may release lubricants during operation.
  • One suggestion is made to consider using carbon rods from old D type batteries as an alternative source of carbon material.
  • A participant proposes the idea of using a thick pencil core as another potential substitute for heating purposes.
  • Another participant confirms that using a pencil lead can work for heating, but emphasizes the need to specify power requirements and operating voltage for effective use.

Areas of Agreement / Disagreement

Participants express differing views on the suitability of carbon brushes for heating applications, with some supporting the idea while others raise concerns about their composition and resistance properties. The discussion remains unresolved regarding the best alternative materials.

Contextual Notes

Participants mention various assumptions about the properties of carbon brushes and alternative carbon sources, but do not resolve the implications of these assumptions on their proposed uses.

Panthera Leo
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Carbon Brushes are Graphite ... right?

I was wondering if the carbon brushes are graphite? and if yes how pure?
These days I am in Sri Lanka and can't find any seller offering pure graphite tubes, to be used as a heating element.

So I though what if... I could use these carbon brushes instead as a cheap & fast alternative until I get one from abroad... lol

It's not a cleaver thought but any chance it could work?!

Thanks in advance
 
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What resistance do you need? By design, brushes are short and fat and have as low a resistance as possible. A heating element needs to have high enough resistance to dissipate the power you require.- hence, long and thin (ish).
 


Brushes are not pure graphite, by a long way - They are a mixture of carbon, graphite and a collection of binders to "glue" them together. They are baked (sintered) during manufacture. When they are running inside a motor, some of those other chemicals are liberated and act as a lubricant between the brush and the commutator... one of those lubricants, I believe, is plain old water.
 


I wonder if a thick pencil core would work?
 


Yes, in principle - I have done it. You need to specify how much power you want and what your operating voltage will be before you can expect a quantitative answer but you can definitely get a pencil lead too hot to touch!
 

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