Charpy impact testing angle measurement suggestions

Click For Summary
SUMMARY

The discussion focuses on designing a Charpy impact testing machine with an emphasis on accurately measuring the angle of the pendulum after it breaks a sample. Participants suggest using a mechanism similar to a pressure gauge with a dual needle system, where one needle tracks the maximum angle while the other resets. The challenge lies in minimizing friction that could affect accuracy, and the need for a pointer mechanism that stops simultaneously with the pendulum for precise readings. Overall, the conversation highlights the importance of accuracy and reliability in the design process.

PREREQUISITES
  • Understanding of Charpy impact testing principles
  • Familiarity with mechanical design concepts
  • Knowledge of friction and its effects on measurement accuracy
  • Experience with pressure gauge mechanisms
NEXT STEPS
  • Research dual needle pressure gauge mechanisms for angle measurement
  • Explore friction-reducing materials and designs for pendulum systems
  • Investigate alternative angle measurement tools suitable for impact testing
  • Learn about precision mechanical design techniques for testing apparatus
USEFUL FOR

Engineers, mechanical designers, and researchers involved in impact testing and materials science who seek to enhance the accuracy and reliability of Charpy impact testing machines.

Coleslawnicks
Messages
6
Reaction score
0
I am designing my own Charpy impact testing machine and I am unsure what would be the best as well as relatively simple and affordable method I can use to accurately measure the angle the pendulum travels after it has broke the sample. I would also appreciate any complex and more expensive ideas too that I can consider, accuracy and reliability are the most important things.

I have thought of some methods but a lot of them will cause friction against the pendulum which could overcomplicate the final calculations.

Thanks.
 
Engineering news on Phys.org
There are pressure gages that have needles that float freely on the same axis the pressure indicating needle such as the one shown here:
http://www.globalw.com/products/pg150.html

The black needle is the 'normal' one that follows the pressure. The red needle is pushed higher by the black one but doesn't track it when the black needle falls back down, so the red needle is left in position where the black needle max'ed out.

Something similar to that should work for you.
 
Thanks you Q_Goest, Do you know of any instruments that are like this gage but I could use for the Charpy? Also do you know how the mechanism in this gage works?

I have thought of the idea that the pendulum rod would extrude past the pivot and this extruded part would push a pointer (much like the gage). My only concern is that to get an accurate reading the pointer would need to stop simultaneously with the pendulum rod. To do this I would need to tighten the pointer fitting but in turn this would create a reasonable force that the pendulum would have to overcome which could be quite hard to compensate for in the final impact calculations.
 

Similar threads

  • · Replies 6 ·
Replies
6
Views
5K
  • · Replies 3 ·
Replies
3
Views
2K
  • · Replies 16 ·
Replies
16
Views
3K
  • · Replies 1 ·
Replies
1
Views
3K
  • · Replies 22 ·
Replies
22
Views
2K
Replies
2
Views
2K
Replies
1
Views
2K
  • · Replies 6 ·
Replies
6
Views
3K
  • · Replies 3 ·
Replies
3
Views
13K
Replies
7
Views
3K