Guidance on Sensor Choices for High Speed Impact Sensing

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Discussion Overview

The discussion revolves around selecting appropriate sensors for measuring impact forces and accelerations in a crash test dummy designed for a bicycle impact scenario. The focus is on identifying suitable sensor types and specifications, particularly for high-speed impacts.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Homework-related

Main Points Raised

  • A participant seeks guidance on sensors for measuring impact force and head acceleration in a crash test dummy project, emphasizing the need for affordability and appropriate sampling rates.
  • Another participant suggests a mechanical accelerometer design involving a captive mass and ratchet mechanism, proposing it as a potential solution for measuring acceleration.
  • Links to specific products and data loggers for accelerometers and force sensors are provided as starting points for further exploration.
  • A reference to an article on sensors used in crash test dummies is mentioned, indicating potential resources for deeper understanding.

Areas of Agreement / Disagreement

Participants present various sensor options and ideas, but there is no consensus on a single approach or specific sensor recommendations. Multiple viewpoints and suggestions remain in the discussion.

Contextual Notes

Participants express uncertainty about the exact specifications needed for sensors, such as the required sampling rates and force measurement capabilities, which may depend on the specific impact scenarios being tested.

Who May Find This Useful

Students and professionals in engineering, particularly those involved in biomechanics, automotive safety, and sensor technology, may find this discussion relevant.

ConnorM
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I am a fourth year biomedical and mechanical engineering student and my final project has to do with designing a crash test dummy. The end goal is to mount the dummy on a bicycle and launch it at ~20kh/h, then it will be struck by an automobile driving at ~30km/h. Various different impact scenarios (side, rear, etc.) will be tested.

My task has to do with sensing/measuring the impact force, and the accelerations on the dummy's head. I have never dealt or learned anything about sensors so I am looking for some guidance on what sort of sensors I should be looking at. This project will have some small amount of funding so I clearly cannot go out and purchase $500 devices.

Right now I know that I will be concerned with the sampling rate as it must be able to measure and record the moment of impact. I have looked around and read that a gyroscope may be a good idea for acceleration measurement. I'm not quite sure what to look for in force sensors, however, the impact force may be somewhere around 4 kN.

If anyone could provide me with somewhere to start, either sensor reccomendations or something to read to help me understand what I should be looking for that would be great.
 
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For a purely mechanical accelerometer, maybe a captive mass sliding on a bar, spring loaded holding the mass at one end of the bar, a ratchet mechanism so that the mass stays at the maximum displacement on the bar. Need one for each axis.

Here is a possible with a USB computer interface.
https://www.microdaq.com/onset-hobo-pendant-acceleration-data-logger.php

Try searching.
https://www.google.com/search?q=3-axis+accelerometer+data+logger
https://www.google.com/search?q=miniature+force+sensor+1000+lbs
 
I recall reading a thorough article in http://www.sensorsmag.com/ magazine regarding the sensors used in crash test dummy
 
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