Continuous Industrial Processes Over 24 hours

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SUMMARY

The discussion focuses on identifying continuous industrial processes that involve the synthesis of products or materials taking over 24 hours for a specific stage. The user is particularly interested in processes where reactants require approximately 72 hours to react, while avoiding extensive pipeline systems. A participant mentions the brewing process at a local microbrewery, which, although lengthy, is classified as a batch process rather than continuous. The consensus indicates that continuous processes with such long residence times may not be practical due to equipment size constraints.

PREREQUISITES
  • Understanding of continuous vs. batch processing in industrial applications
  • Familiarity with chemical reaction kinetics and residence time concepts
  • Knowledge of process design and equipment sizing in chemical engineering
  • Experience with material synthesis and processing techniques
NEXT STEPS
  • Research continuous flow reactors and their applications in long-duration reactions
  • Explore the principles of residence time distribution in continuous processes
  • Investigate alternative synthesis methods that can accommodate extended reaction times
  • Examine case studies of successful continuous processes in the chemical industry
USEFUL FOR

Chemical engineers, process designers, and industrial researchers interested in optimizing continuous synthesis processes and understanding the limitations of long-duration reactions.

JeweliaHeart
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Hello all,

I am wondering if anyone is aware of any continuous processes currently in industry that involve synthesizing some kind of product or material, but takes over 24 hours?

I don't mean the entire process itself takes 24 hours or more, but a certain stage of the process, such as the synthesis of desired compound(or product) before it is further processed (dried, distilled,etc.) takes over 24 hours.

If you are aware of such a process, please inform me. I am brainstorming ways to design a continuous process with reactants that take arounf 72 hours to react, and I am trying to avoid using miles of pipeline


Thanks
 
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JeweliaHeart said:
Hello all,

I am wondering if anyone is aware of any continuous processes currently in industry that involve synthesizing some kind of product or material, but takes over 24 hours?

I don't mean the entire process itself takes 24 hours or more, but a certain stage of the process, such as the synthesis of desired compound(or product) before it is further processed (dried, distilled,etc.) takes over 24 hours.

If you are aware of such a process, please inform me. I am brainstorming ways to design a continuous process with reactants that take arounf 72 hours to react, and I am trying to avoid using miles of pipelineThanks

I recently took a tour of a local Beer Microbrewery, and several steps in the process of brewing beer took on the order of a day or two. Is that along the lines of what you are looking for?
 
Yes, any process that takes over 24 hours and is yet remains continuous is along the lines of what I'm looking for. Was this a continuous process or a batch process?
 
JeweliaHeart said:
Yes, any process that takes over 24 hours and is yet remains continuous is along the lines of what I'm looking for. Was this a continuous process or a batch process?

Ah, sorry. I missed the subtlety of the word "continuous" process. Beer making is a batch process.
 
I think if the residence time is over 24 hours, it would not make sense to use a continuous process, since the equipment would need to be very large.
 

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