Conversion from dry KOH to liquid 45% KOH

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SUMMARY

The discussion centers on converting 42 lbs of dry flake KOH (90% purity) to the equivalent volume of 45% liquid KOH (11.1 molar strength). The calculations indicate that 34 liters of 45% liquid KOH is required, based on the conversion of KOH weight to volume. However, discrepancies arise regarding the purity adjustments and the correct interpretation of KOH concentrations. The density of 45% KOH is noted as 1.510 grams per cubic centimeter, and the importance of understanding whether the 45% concentration is weight/weight or weight/volume is emphasized.

PREREQUISITES
  • Understanding of KOH (Potassium Hydroxide) properties and concentrations
  • Familiarity with molarity and weight conversions
  • Knowledge of density calculations for solutions
  • Basic industrial chemical handling and safety protocols
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  • Research the differences between weight/weight and weight/volume concentrations in chemical solutions
  • Learn about KOH density variations at different temperatures
  • Study the implications of purity adjustments in chemical calculations
  • Explore industrial safety practices for handling caustic substances like KOH
USEFUL FOR

Chemical engineers, industrial chemists, and laboratory technicians involved in chemical processing and solution preparation will benefit from this discussion.

pmason61
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Hoping to get my assumptions and math verified here.

We have a process that requires 42 lbs of dry flake KOH (90% purity). Looking to find the equivalent volume (liters) of 45% liquid KOH (11.1 molar strength) - being extracted from a 55 gallon drum.

1 liter of liquid KOH has 11.1 x 56 grams/liter = 621 grams of KOH (1.37 lbs). Adjusting to 90% purity - 1.23 lbs.

So the equivalent volume of liquid KOH required would be 42/1.23 = 34 liters of 45% liquid KOH. Is this correct?
 
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Do you know that the solution used 90% purity flake KOH? The quoted molarity refers to pure KOH. So this statement is not correct in my opinion: Adjusting to 90% purity - 1.23 lbs.
 
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pmason61 said:
- being extracted from a 55 gallon drum.
What do you mean, "extracted" from the container drum?
 
Not "liquid KOH", but "solution of KOH".

As far as I know 45% w/w KOH is 11.7 M, so the numbers seem to be slightly off.

Broadly speaking 34 L of 11.1 M KOH solution should contain the same amount of KOH that is present in 42 lbs of 90% purity flakes. Assuming I guessed correctly what you mean - your answer seems OK.
 
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Some useful information to use would be or include this:
Density for 45% KOH, 1.510 grams per cubic centimeter (Or 1.456 at 25C; depends on temperature)
KOH formula weight is 56.105 grams per mole.
 
What is the form of measure for the "45%" Potassium Hydroxide? Is this weight per weight, or is this weight per volume? I have seen both in use. You need to know which is yours to be?
 
symbolipoint said:
What is the form of measure for the "45%" Potassium Hydroxide? Is this weight per weight, or is this weight per volume? I have seen both in use. You need to know which is yours to be?
For the record: 45% w/v is around 8M.
 
pmason61 said:
Hoping to get my assumptions and math verified here.

We have a process that requires 42 lbs of dry flake KOH (90% purity). Looking to find the equivalent volume (liters) of 45% liquid KOH (11.1 molar strength) - being extracted from a 55 gallon drum.

1 liter of liquid KOH has 11.1 x 56 grams/liter = 621 grams of KOH (1.37 lbs). Adjusting to 90% purity - 1.23 lbs.

So the equivalent volume of liquid KOH required would be 42/1.23 = 34 liters of 45% liquid KOH. Is this correct?
This gives every indication of being an industrial scale process. Yet neither you nor your colleagues know how to do the calculations?

If that is indeed the case, I suggest you abandon whatever you are attempting until you learn how to work in the necessary environment in a safe manner.
 
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