How Do You Optimize Cooling System Parameters in Chemical Engineering?

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Discussion Overview

The discussion revolves around optimizing parameters for a cooling system in a chemical engineering project, specifically for a distillation column. Participants explore the relationships between volumetric flow rate, pipe diameter, pressure drop, and shaft work of the pump, as well as how these factors influence the exiting temperature of the flow stream.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested, Homework-related, Mathematical reasoning

Main Points Raised

  • One participant seeks guidance on optimizing the pipe diameter, volumetric flow rate, and other parameters to determine the exiting temperature of the flow stream.
  • Another participant notes that a larger pipe can reduce pressure drop at a constant flow rate but may present fitting challenges.
  • There is a suggestion that the exit temperature can be related to volumetric flow rate based on the known heat transfer equation.
  • A participant expresses uncertainty about how to decide on an appropriate exit temperature and what parameter to manipulate first.
  • It is mentioned that shaft work is related to pressure difference and volumetric flow rate, but there are no ideal minimums for shaft work, only practical limits.

Areas of Agreement / Disagreement

Participants have not reached a consensus on the best approach to optimize the cooling system parameters, and multiple competing views remain regarding the relationships between the various factors involved.

Contextual Notes

Participants have not fully explored the implications of manipulating each parameter, and there are unresolved questions about the starting values for optimization and the practical limits of the system design.

Who May Find This Useful

This discussion may be useful for chemical engineering students or professionals interested in cooling system design, heat transfer principles, and optimization techniques in engineering applications.

Martin4life
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Hi,
I am new to the forum and would like your thoughts and idea on a project I am currently working on as a chemical engineering student. I have to design a cooling system for a distillation column using water pumped from a pond nearby. I have been given the distance to pump this water and told that the heat generated by column (Q). We are also told that in heat transfer Q=V*p*C*DeltaT where V = volumetric flow rate, p=density, C=specific capacity.

I am currently having some problems choosing the right pump. I have to optimize the volumetric flow rate and pipe diameter in order to decide the exiting temperature of the flow stream. I am lost on how to optimize the various parameters in order to choose the optimum pump. My question is how do you go about optimizing the pipe diameter, volumetric flow rate and even things like pressure drop, shaft work of the pump all come in. Any help would be greatly appreciated, thanks
 
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Optimize with which target? A larger pipe will lead to a lower pressure drop at the same flow rate. It is just harder to fit in.

Based on the known Q, you can relate the exit temperature to the volumetric flow rate. And this can be related to pressure drop.
 
Thanks for the reply,
I am given the opportunity to manipulate the pipe diameter, shaft work of the pump, volumetric flow rate and the exiting temperature of the flow rate. The target is make the shaft work little. The issue I am having what value should I start manipulating. You said I should start with the exit temperature but how do I decide what the exit temperature should be?
 
Well, you can find the relations I posted, and shaft work should be related to pressure difference and volumetric flow rate. Beyond that, I have no idea. I don't think there is a ideal minimum for shaft work, just practical limits (like the size of the whole setup, or friction in real pumps and so on).
 

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