Crankshaft Failure Mode Analysis

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Discussion Overview

The discussion revolves around the analysis of a broken crankshaft, specifically investigating the cause of its failure. Participants are examining the failure mode based on visual evidence and known conditions at the time of failure.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant suggests that the failure is due to fatigue, with crack propagation originating from the oil drilling.
  • Another participant requests clarification on how the first participant reached this conclusion.
  • The first participant responds by noting the presence of beach marks, indicating a nucleation site near the fracture face on the drilling, and mentions that such failures typically occur in this manner 90% of the time.

Areas of Agreement / Disagreement

Participants have differing views on the cause of the failure, with one proposing fatigue as the primary reason while the other seeks further explanation, indicating that the discussion remains unresolved.

Contextual Notes

Limitations: The analysis is based on visual evidence and subjective interpretation of the failure characteristics, with no quantitative data provided to support the claims.

pbiebach
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I have a broken crankshaft where I am trying to determine the cause of failure.

here are some pics of the cracked surface.
2exvfc9.jpg

10z9zzc.jpg

what is known:
1) the crank shaft was under very light load at time of failure

What do you guys think?
 
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Fatigue. Crack propagation originating from the oil drilling shown.
 
Thanks for the reply, could you explain how you are able to tell this?
 
1) Beach marks clearly visible showing nucleation site is likely somewhere around the fracture face on the drilling.

2) 90% of the time they fail like that.
 

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