Crankshaft Failure Mode Analysis

AI Thread Summary
The discussion centers on a broken crankshaft, with the failure occurring under light load conditions. Analysis of the cracked surface reveals visible beach marks, indicating fatigue and crack propagation likely originating from the oil drilling site. Participants agree that such failures typically exhibit this pattern, with a consensus that 90% of similar cases fail in this manner. The identification of the nucleation site around the drilling is crucial for understanding the failure mode. Overall, the evidence points towards fatigue as the primary cause of the crankshaft failure.
pbiebach
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I have a broken crankshaft where I am trying to determine the cause of failure.

here are some pics of the cracked surface.
2exvfc9.jpg

10z9zzc.jpg

what is known:
1) the crank shaft was under very light load at time of failure

What do you guys think?
 
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Fatigue. Crack propogation originating from the oil drilling shown.
 
Thanks for the reply, could you explain how you are able to tell this?
 
1) Beach marks clearly visible showing nucleation site is likely somewhere around the fracture face on the drilling.

2) 90% of the time they fail like that.
 

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