Current capacity of capacitors?

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SUMMARY

The discussion centers on the effects of overvoltage on pinball machine lamps, specifically noting that a transformer designed for 6V is outputting 7.3V, leading to premature lamp failures. Participants emphasize the importance of understanding the ripple current rating of capacitors and the relationship between applied voltage and lamp life, which decreases significantly with increased voltage. The discussion also highlights the need to verify transformer wiring and input voltage to prevent further issues.

PREREQUISITES
  • Understanding of transformer voltage ratings and wiring configurations
  • Knowledge of capacitor specifications, particularly ripple current ratings
  • Familiarity with the inverse relationship between voltage and lamp life
  • Basic electrical principles related to AC circuits and current flow
NEXT STEPS
  • Investigate the ripple current rating of capacitors used in pinball machines
  • Learn about transformer tap settings and their impact on output voltage
  • Research the effects of overvoltage on incandescent lamp life
  • Explore the use of variacs or auto-transformers for voltage regulation
USEFUL FOR

Pinball machine restorers, electrical engineers, hobbyists working with vintage electronics, and anyone interested in optimizing lamp performance in AC circuits.

Integral
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Recently I have obtained and have been maintain several pinball machines. On one of them, the 6v winding on the transformer is producing 7.3V. I am also having dificlty keeping lamps in this machine, they burn out faster (a week or so) then I think they should. My idea is that the 20% over voltage is the root cause. I have inspected the transformer hoping the someone had moved a connection to increase the brightness of the bulbs. I would like to turn down the intensity a bit. My first concept is to put a 2500mF (if I did the arithmetic right that should drop about 1V at 60hz. My uncertainty is how much current a cap will carry? I am not going to blow it up am I? There are many bulbs being fed by this so may be carring more then 1A . Basic question is what is the current carrying capacity of a capacitor?
 
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I would investigate the possible problem of too high input voltage to the transformer first because if the lamp voltage is too high so is probably everything else adding to stress and heat. If there are no tap adjustments, a simple variac or auto-transformer with correction taps on the input should work.
 
Good point, I have not checked other output voltages. Seems to me I looked at the input wiring to xformer and it was as expected. Thanks for the response.
 
Integral said:
My uncertainty is how much current a cap will carry? I am not going to blow it up am I? There are many bulbs being fed by this so may be carring more then 1A . Basic question is what is the current carrying capacity of a capacitor?

Capacitors have a voltage rating because their dielectric ( for a given capacitor) has a breakdown voltage
There is no current rating as current doesn't flow through a capacitor
Charge is added to or depleted from the capacitor plates.

Dave
 
davenn said:
There is no current rating as current doesn't flow through a capacitor

well, actually there is an AC rating but it's in the fine print and not always explicitly stated. Usually it's called "Ripple Current Rating"
Capacitors have a parameter called "Equivalent Series Resistance which is a combination of actual resistance of the capacitor plates and connections, and the work done by vibrating the polar molecules in the dielectric. Both effects produce heat inside the capacitor which must flow to the case and be dissipated.

Cornell Dubelier is an old line manufacturer who still has tutorials available. Page 10 of this one speaks to ripple current rating for aluminum electrolytics.

http://www.cde.com/resources/catalogs/AEappGUIDE.pdf

Sometimes they just give Equivalent Series Resistance and maximum power for the case size. I like to use parts from quality suppliers who give thorough information...

here's a Cornell-Dubelier datasheet that gives unambiguous ratings for "ripple current", which is the amount of AC that one shouldn't exceed.

http://www.cde.com/resources/catalogs/MLP.pdfI think you should investigate why you have 6 volt bulbs in a 7 volt circuit. Bulb life is inversely proportional to the twelfth power of applied voltage.

(6/7)^12 = 0.157 . You'll get 15.7% rated life from a 6 volt bulb operated at 7 volts. Surely the guys who built it knew that.

have fun - dlgoff has a featured thread on antique electrical gizmos.
.
 
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jim hardy said:
I think you should investigate why you have 6 volt bulbs in a 7 volt circuit. Bulb life is inversely proportional to the twelfth power of applied voltage.

(6/7)^12 = 0.157 . You'll get 15.7% rated life from a 6 volt bulb operated at 7 volts. Surely the guys who built it knew that.

have fun - dlgoff has a featured thread on antique electrical gizmos.

I've seen this exact voltage increase when a 100vac (we have tons of OEM Japanese equipment with 120-> 100 step-down transformers) mains transformer in equipment is used on a 120vac circuit.

https://www.amazon.com/s/?ie=UTF8&keywords=120v+to+100v+transformer&tag=pfamazon01-20
 
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nsaspook said:
I've seen this exact voltage increase when a 100vac (we have tons of OEM Japanese equipment with 120-> 100 step-down transformers) mains transformer in equipment is used on a 120vac circuit.

Interesting !

Hopefully the transformer primary has taps for 100 and 120 volt that were wired at the factory depending on where the machine was going. I have some old jukebox transformers made that way. I always wondered what was the 100 volt tap for...

Feel that transformer and look it over carefully - if it runs hot it probably really needs to have either lower primary voltage or primary wired to a 120 volt tap.
 
BTW here's the basis for lamp life in proportion to (12th power of voltage)-1
http://www.allegromicro.com/~/media/Files/Technical-Documents/an295012-A-Primer-On-Driving-Incandescent-Lamps.ashx
For reference, as approximations, the light output of an incandescent lamp (other than long life [>5000 hrs] or halogen-cycle lamps) varies as the 3.5 power of the applied voltage-to-design voltage ratio, the lamp current varies as the 0.55 power of the voltage ratio, and lamp life varies inversely as the 12th power of the voltage ratio (Figure 4).
 
Thanks all for your input. The way the xformer is mounted I cannot easily see the primary winding connections. However there is a jumper block used to set up the inputs to the xformer. It is set for 110V. I need to get to the bottom side to verify that the wiring is factory original.
 
  • #10
hmm you get 7.3 volts from the lamp winding

assume they wanted 6.3

7.3 / 6.3 X 110 = 127.5 volts on a 110 volt primary would give you that.

In US 120 volts is only nominal so check your incoming. I think the utility is allowed 6% high which would be 127.2
If they set your service transformer tap expecting a big household heat or airconditioning load , you'll find voltage a bit high when those aren't running.

If you find it higher than that call the electric company and ask what's their limit. My friend was blowing light bulbs, we measured 132 volts , and our local utility changed the tap in his service feed for him.

see http://www.pge.com/includes/docs/pd...ergystatus/powerquality/voltage_tolerance.pdf
 
  • #11
While restoring some of the stuff shown in the my Beauty of old electrical and measuring things etc. thread, I've measured 6 volt tube filament transformer supply voltages at 7.3 volts. This is because, like Jim says, our present day ac supply voltage is ~120 volts, while back then 110 volt was the standard. Also, the 6 volt tube filament transformers windings supplied 6.3 volts as the standard. Check out this old Philco tube tester supply transformer (primary = 110 volts, filament secondary = 6.3 volts):

PhilcoTubetester.jpg


I've also noticed that some "old stuff transformer" voltages were specified while fully loaded.

So your transformer is good and you should have a bunch of lamps on hand ... :devil:

Edit:
Recently I have obtained and have been maintain several pinball machines.

BTW: Welcome to the beauty of the old.
 
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