Design Tool for Compression Testing of Small Samples

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Discussion Overview

The discussion focuses on designing a tool for compression testing of small samples, specifically addressing the challenges of positioning and aligning samples within small platens. The context includes practical design ideas that can be implemented using a 3D printer.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant seeks design ideas for a jig to assist in positioning and aligning small samples during compression testing.
  • Another participant suggests using a magnetic clip on the stationary platen to hold the sample in place, allowing for lateral and vertical adjustments.
  • A third participant humorously questions the complexity of the requirements for the design tool.
  • Additional ideas include using cyanoacrylate glue to secure the sample, creating a hole in a thin sheet to hold the sample in place, and attaching the sample to a rod for clamping.

Areas of Agreement / Disagreement

Participants present multiple competing design ideas without reaching a consensus on a single approach. The discussion remains open to various suggestions and methods.

Contextual Notes

Participants have not specified the materials of the samples, which may influence the design choices. The complexity of requirements for the tool is also not clearly defined.

Who May Find This Useful

Individuals interested in mechanical design, materials testing, or those seeking practical solutions for small-scale experimental setups may find this discussion relevant.

Andromeda1992
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TL;DR
I need to design a tool to appropriately position and align my compression samples
Hello all,

I am looking for some design ideas. I need to do some compression testing and here is my testing platens:
20220429_100629.jpg


The platens are small (5mm*5 mm) and my samples are even smaller with the cross section of 3mm*2.4mm, so it would be difficult to both position them within the platens and align them with the center of the platens. I need to design a simple tool like a jig or something to help me position and align my samples. I can print that with a 3D printer. Does anyone have any design idea for such a tool. I'd really appreciate your ideas.
 
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Welcome to PF.

What material(s) will your samples be made of? Ferrous or non-ferrous?

It looks like the right platen is stationary, so you could make a small magnetic clip that sits on the top surface of the right platen and holds the sample either magnetically or with a dab of adhesive. You can then position the clip left-right to put the sample against the right platen surface, and you can have some sort of up-down adjustment as part of the clip's sample holding mechanism.
 
61aC9CqeMBL._AC_SX679_.jpg


Only half joking here. How complex are your requirements?
 
More ideas:

1) Stick the sample in place with cyanoacrylate glue.

2) Cut a (rectangular?) hole in a sheet of paper/plastic/rubber/thin sheet of something, press the sample into the hole, clamp the thin sheet in a larger fixture to position the sample.

3) Superglue the side of the sample to the end of a rod. Clamp the rod in an external fixture.
 
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