Designing a Torsion Test Equipment for Mechanical Engineering Project

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Discussion Overview

The discussion revolves around the design and torque calculations for a torsion test equipment project in mechanical engineering. Participants explore methods to determine the maximum torque that can be applied to a specimen before failure, as well as considerations for the gripping mechanism of the drill chuck.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant, Ren, seeks guidance on calculating the maximum torque that a drill chuck can hold for a specimen of specific dimensions.
  • Another participant suggests that the maximum reading indicator on the torque wrench will provide the necessary data when the specimen breaks.
  • Ren clarifies that they are looking for the maximum force (torque) before the drill chuck slips, not just the reading at failure.
  • A different participant argues that if the drill chuck slips, it indicates an inadequacy in the fixture, emphasizing that the chuck should effectively transfer twist to the specimen.
  • Another suggestion includes modifying the specimen by filing three flats on its end to improve grip, while also noting that the material properties and condition of the chuck could affect performance.

Areas of Agreement / Disagreement

Participants express differing views on the adequacy of the drill chuck and the methods to determine maximum torque, indicating that the discussion remains unresolved with multiple competing perspectives.

Contextual Notes

There are assumptions regarding the material properties of the specimen and the condition of the drill chuck that have not been fully explored. The discussion also lacks specific calculations or methodologies for determining the maximum torque before slipping occurs.

xy7z
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Hello,

I'm a student of mechanical engineer and currently doing a project on "fabricating a torsion test equipment".

I'm just wondering about my torque calculations.

My design is quite simple, consists of:

- angle iron (frame)
- torque angle gauge (to measure angle of twist)
- 2x 1/2" drill chucks (one fixed at the other end and one is rotating with a torque wrench as an applying force)

Now, the question is, how do i calculate the "maximum torque" or force (at the fixed one) it can holds? My specimen is 10mm diameter with 100mm of length.

Regards,
Ren
 
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If the torque wrench that you use to apply the load has a maximum reading indicator, that will give you the data you seek right there.
 
OldEngr63 said:
If the torque wrench that you use to apply the load has a maximum reading indicator, that will give you the data you seek right there.

What i understood from your reply, when the specimen breaks, i will just record the reading from the torque wrench (Nm)?

If that's what you meant, my question is still unanswered, i am finding the maximum force (torque) the drill chuck can grip the specimen until it slips.
 
If the drill chuck slips, then your fixture is inadequate. The whole point of the chuck is to not slip but rather to transfer twist to the test item.
 
file three flats on end of your specimen to mate with the chuck's teeth?


for all we know your specimen is made of material too hard to grip or your chuck might be worn out.

one experiment is worth a thousand expert opinions.
 

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