Dimensions for a Steam Piston Valve

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SUMMARY

Nate is constructing a compressed-air engine utilizing a pneumatic cylinder with a 3" bore and a 12" stroke. He is seeking a manual valve capable of actuating this setup but has encountered difficulties finding suitable dimensioned drawings for a piston-type valve. Nate has access to a machine shop equipped with CNC mills and engine lathes, allowing him to fabricate parts if he can obtain the necessary dimensions. He emphasizes the urgency of his project, needing the components completed by mid-May.

PREREQUISITES
  • Understanding of pneumatic systems and their components
  • Familiarity with AutoCAD for dimension extraction
  • Knowledge of valve types, specifically piston-type valves
  • Experience with CNC machining and fabrication processes
NEXT STEPS
  • Research dimensioned drawings for piston-type valves compatible with 3" bore cylinders
  • Explore resources from railroad museums for historical valve documentation
  • Investigate the use of D-slide valves and their machining requirements
  • Learn about air intake heating methods for pneumatic engines
USEFUL FOR

This discussion is beneficial for engineers, hobbyists, and makers interested in pneumatic systems, valve design, and custom engine fabrication.

thefrendlyghst
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Hello, I'm Nate, and I'm looking to build a compressed-air engine. I'm using a pneumatic cylinder with a 3" bore and a 12" stroke. That was simple enough to find. What hasn't been simple to find is a manual valve large enough to actuate it. I've found small 5-way valves on ebay and amazon, but they don't allow enough air to pass through them to make them practicable. So I started looking for another way to get what I need... google. Unfortunately, google isn't as helpful as I thought it would be. I've found a few photos of D-slide valves, but nothing for a double-acting cylinder that actually has dimensions written in. I thought about (and tried, unsuccessfully) loading one of these pictures into AutoCAD and extracting the dimensions, but the pictures are either too grainy or too inaccurate, or just plain won't work with the program.

So, does anyone know where I can find actual dimension drawings of a piston type valve? Like I said, I'm using a cylinder with a 3" bore and a 12" stroke, so my piston valve has to be able to handle a large quantity of air passing through.

I've done a lot of research on this, so please don't go about trying to convince me of a better design. Also I have access to a machine shop that includes CNC mills, engine lathes, and manual mills, so I can make the parts myself if I have the dimensions. I don't want to mess around with D-slide valves, because they're more difficult to machine manually, and I have to have this done by the middle of May.
 
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This may not be any use, but have you tried any of the railroad museums? They do have the old gear and the documentation, although whether in digital format I have no idea.
Good on you for building your own engine!
Remember to heat the air intake, as the expanding air will cool pretty significantly. You could use hydrogen, which does not have that problem, but of course that too has tradeoffs.
 

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