DIY Vacuum Sealer: Building for Maximum Efficiency on a Budget

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SUMMARY

The discussion focuses on building a DIY vacuum sealer that achieves a 99.5% vacuum using affordable materials. Participants suggest that a vacuum chamber is not strictly necessary; a vacuum pump can suffice for basic sealing. However, for sealing liquids and compressing items like fruit, a more robust setup is required. Recommendations include using polycarbonate for the chamber due to its strength and resistance to buckling under pressure, as well as incorporating a Raspberry Pi or Arduino for automation.

PREREQUISITES
  • Understanding of vacuum pressure and its measurement (psi)
  • Familiarity with vacuum pumps and their operation
  • Basic knowledge of materials science, particularly regarding polycarbonate
  • Experience with Raspberry Pi or Arduino for automation projects
NEXT STEPS
  • Research the specifications and capabilities of vacuum pumps suitable for DIY projects
  • Learn about the properties and applications of polycarbonate in vacuum sealing
  • Explore the use of Raspberry Pi or Arduino for controlling vacuum sealing processes
  • Investigate safety measures and best practices for building a vacuum chamber
USEFUL FOR

DIY enthusiasts, food preservation hobbyists, and makers interested in creating efficient vacuum sealing solutions on a budget.

Doodman
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Hey all,

I'm a bit of a food geek and a DIY nut and I'm looking to build my own vacuum sealer for as cheap as possible. My question to you guys, is what is the cheapest material I can use that will still withstand the pressure as well as maintain the airtight seal needed? I am looking to get a 99.5% vacuum in the chamber itself, and I would like it to be square so I can fit my sealing device in there. Thanks for all your help!
 
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Doodman said:
Hey all,

I'm a bit of a food geek and a DIY nut and I'm looking to build my own vacuum sealer for as cheap as possible. My question to you guys, is what is the cheapest material I can use that will still withstand the pressure as well as maintain the airtight seal needed? I am looking to get a 99.5% vacuum in the chamber itself, and I would like it to be square so I can fit my sealing device in there. Thanks for all your help!
Welcome to the PF.

AFAIK, you don't need a vacuum chamber to make a vacuum sealer. Just use a pump to pump the air out of the sealing bag...

http://www.pickyourown.org/productpics/foodsaverV2460.jpg
foodsaverV2460.jpg
 
berkeman said:
Welcome to the PF.

AFAIK, you don't need a vacuum chamber to make a vacuum sealer. Just use a pump to pump the air out of the sealing bag...

http://www.pickyourown.org/productpics/foodsaverV2460.jpg
foodsaverV2460.jpg
Sorry, should have been a bit more specific in the original post. That works for basic 'vaccing' but doesn't allow you to put liquids in the bags, nor is it strong enough to do things like compressed fruit.

It's a bit of overkill, but I like projects
 
Last edited:
Doodman said:
That works for basic 'vaccing' but doesn't allow you to put liquids in the bags, nor is it strong enough to do things like compressed fruit.

It's a bit of overkill, but I like projects
The problem with DIY vacuum chambers is that they can be pretty dangerous. I've worked with setups like the one below, and they are relatively safe. I'd recommend just buying a vacuum pump and Bell jar to keep your setup safe.

http://physics.sierracollege.edu/DemoRoom/Pictures/Demonstrations/4e20_40.jpg
4e20_40.jpg
 
Unfortunately, there is no way to seal a bag in a rig like that. I understand there are risks, but I have access to welding supplies or I can purchase a pre-built acrylic box if I need to, but I suck at math, I have no way to calculate how much pressure will be applied to the walls while under vacuum, nor what type of material can withstand said pressure. I also want a reason to play around with a raspberry pi, and arduino with sensors to control things
 
Doodman said:
I have no way to calculate how much pressure will be applied to the walls while under vacuum,

Well you know it's going to be somewhere between zero and about 14.7 psi.
 
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Because of their inherent resistance to buckling under external pressure using a spherical shell made up of two mating hemispheres made of a non-shattering material such as polycarbonate is also an option (assuming you want to be able to view what is happening inside the vessel) but the shell thickness still has to be selected based upon the pressure differential.
 
The product in a bag (is held between two soft foam blocks) in a vacuum chamber with the sealing device around the top of the bag. The chamber is evacuated. The bag seal is welded, then the air pressure restored to the chamber.

I see no reason why you must have a rectangular vacuum chamber.

Maybe you should explain better how your vacuum sealing process will work.
 

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