Effective Strain of Frictionless Punch on Deep Plate

Click For Summary

Discussion Overview

The discussion revolves around determining the effective strain of a frictionless punch on a deep plate, specifically under the assumption of plane strain. Participants explore various approaches and theories related to strain calculations, including comparisons to bulge tests and indentation methods, while expressing uncertainty about the applicability of these methods to the problem at hand.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant expresses uncertainty about how to start calculating the effective strain and suggests that the closest analogy might be a bulge test, but notes that this involves a thin sheet, which may not be applicable.
  • Another participant mentions shear stress but does not provide further context or calculations.
  • A participant considers using the relationship σ = Ymε but lacks a value for Y, indicating a need for more information.
  • There are links shared to search results about shear stress in punching holes, but no specific insights are provided from these links.
  • One participant notes the necessity of a stress-strain relationship and discusses the challenges in calculating strain without knowing the initial area of the object.
  • A suggestion is made to draw a diagram for better understanding of the problem, indicating a need for clarity in the discussion.
  • Another participant proposes that the problem may involve plastic flow and mentions that various theories exist regarding plastic flow in metals, suggesting that finite element methods might be necessary for accurate modeling.
  • One participant shares a formula involving pressure and expresses uncertainty about commonly used formulas or methods to calculate strain based on individual strains.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the best approach to calculate effective strain, with multiple competing views and methods discussed. Uncertainty remains regarding the applicability of different models and the necessary parameters for calculations.

Contextual Notes

Participants highlight limitations related to the lack of specific values for material properties, such as yield strength, and the challenges posed by the geometry of the problem, including the initial area of the object and the nature of the punch interaction.

1350-F
Messages
15
Reaction score
0
I'm trying to figure out the effective strain of a frictionless punch on a deep plate. For simplicity's sake let's say it's in plane strain. Don't quite know where to start. Closest thing I can think of is the strain from a bulge test, but that involves a thin sheet. Looked at some indentor (Vickers, Brinell etc.) strains also, but these might not be applicable, since the indenter does not travel that far into the workpiece. I also looked at some of the literature concerning ballistics but they don't really report strain or how they calculated it. I feel like there's something very simple that I'm missing here.

I'd be grateful if someone could put me on the right path.
 
Engineering news on Phys.org
Shear stress .
 
  • Like
Likes   Reactions: 1350-F
Nidum said:
Shear stress .

I thought about doing σ = Ymε, but I don't have a value for Y!

[Edit] I suppose I could look it up, however
 
Nidum said:


Well no matter how I calculate the stress, I still need some sort of stress-strain relationship. Any method I can think of to find strain otherwise has to include reduction of length, area, etc. I could indeed calculate the new area created by the cavity but if my object is semifinite I wouldn't know the initial area.
 
Draw me a diagram so that I can understand what your actual problem is .
 
Here you go
 

Attachments

  • IMG-20151104-00002.jpg
    IMG-20151104-00002.jpg
    28.8 KB · Views: 389
I think you are actually looking at a plastic flow problem . There are various theory's regarding plastic flow in metals . Modelling real situations analytically is difficult and FE methods often have to be used . A not very accurate but sometimes useful approximate solution just assumes that all metal in zone around active end of punch is at yield stress .

Not the best of explanations but it's somewhere to start :

https://en.wikipedia.org/wiki/Flow_plasticity_theory
 
My inclination was to find P/2k from a hodograph and then use that pressure to solve for strain using th the formula I posted above. However I wasn't sure whether there was a commonly used formula or something based on the individual strains.