Step-by-Step Guide: Designing an E-Shaped Electromagnet for a Magnetic Levitator

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SUMMARY

This discussion focuses on designing an E-shaped electromagnet for a magnetic levitator project, specifically using a soft steel core (EN1A) to lift a weight of 500 grams approximately 2 inches off the ground. The user expresses confusion over the design process and seeks a step-by-step approach. Recommendations include utilizing online calculators, such as the Omni Calculator for solenoid magnetic fields, to simplify the design calculations and ensure accuracy.

PREREQUISITES
  • Understanding of electromagnet design principles
  • Familiarity with soft steel materials, specifically EN1A
  • Basic knowledge of Arduino for circuit control
  • Experience with magnetic field calculations
NEXT STEPS
  • Research E-shaped electromagnet design techniques
  • Utilize the Omni Calculator for solenoid magnetic field calculations
  • Explore Arduino programming for feedback loop control
  • Study examples of magnetic levitator projects for practical insights
USEFUL FOR

This discussion is beneficial for hobbyists, electrical engineers, and students involved in electromagnet design, particularly those working on magnetic levitation projects or related Arduino applications.

Heero2100
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Hi guys and gals

Long story short I'm trying to make an magnetic levitator (like you can see on youtube), basically a floating metal ball, this will be part of a project I'm doing but the issue is I have absolutely no idea how to go about designing a electromagnet from scratch (which is a requirement for this).

My only constraints are:

E shaped core
Soft Steel core (EN1A to be precise)
Lift weight of 500 grams about 2 inches from ground (and maintain it about 2 inches from the magnet)

for me its just too many variables and I keep getting confused and stressed! Some simliar examples would be awesome or as close to a step by step design approach as possible would be a god send.

I should point out this is a small part of a project, the majority is designing the rest of the circuit and using a arduino board to control the feedback loop, its just I've wasted so much time on magnet design and still have no clue so starting to worry about time constraint.

Thanks for any help
 
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