Expert Tips for Shaping a Paper Propeller to Catch Air Efficiently

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SUMMARY

This discussion focuses on effectively shaping paper propellers to optimize air capture for models like the Lou-vee Air car. Key techniques include using cardboard or manila folders for rigidity, soaking materials in a starch-water mixture for molding, and ensuring the correct angle of attack for maximum efficiency. The pitch and twist of the propeller blades are crucial, with specific calculations provided for achieving the desired angles based on diameter and pitch.

PREREQUISITES
  • Understanding of propeller mechanics, including pitch and angle of attack
  • Familiarity with materials like cardboard and manila folders for propeller construction
  • Basic knowledge of fluid dynamics as it relates to air movement
  • Experience with crafting techniques, such as paper-mâché
NEXT STEPS
  • Research the principles of propeller pitch and its effect on performance
  • Explore advanced materials for propeller construction, such as lightweight plastics
  • Learn about the physics of air resistance and lift generation in propellers
  • Experiment with different shapes and sizes of propellers to optimize air capture
USEFUL FOR

This discussion is beneficial for hobbyists, model builders, and educators interested in aerodynamics, particularly those working with paper or lightweight materials in propeller design.

Integral0
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How do you shape (shape in meaning-> bending angles that will catch air, not shaping the design itself) a propeller out of a paper that will catch air (I got a Lou-vee Air car but it won't move b/c it is not pulling any air when spinning or pushign the air)?
 
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Originally posted by Integral0
How do you shape (shape in meaning-> bending angles that will catch air, not shaping the design itself) a propeller out of a paper that will catch air (I got a Lou-vee Air car but it won't move b/c it is not pulling any air when spinning or pushign the air)?

Your prop is made of paper? I have trouble thinking of a way to shape a piece of paper so it will push any appreciable amount of air; the paper would rather just bend to relieve the pressure. I'll give it further thought but in the meanwhile, how about cardboard for the prop?
 
Re

the best or hardest material I can use is manila folders . . . I am not sure how to create the angle of attack for the propeller to scoop air

http://www.phs.provo.k12.ut.us/~ericr/aircarsix.html

(its not mine, but I want it to work like it)

I wound up my Lou-vee Air car but it wouldn't budge.
 
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Interesting.

Have you tried:
First, buy a metal/plastic fan with the right size that you want.

Soak your cardboard in a mixture of warm water and starch. Some experimentation required to get the mixture 'wet' enough to soak the paper but fluid enough so that it doesn't leave gobs of starch on the paper.

Put your soaked paper on the fan's blades. It should fit easily like a paper-mache. Wait for it to harden.

Voila :smile:
 
Angle of attack too high - add more twist at the leading edge. The trailing edge should be straight. As an added benefit, a correct twist will make even a single layer oak tag propeller quite rigid. The angle of attack at the tips should be near zero. Again, just like a fan (or actually, yours looks more like a propeller).
 
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The high angle of attack shown in the photo may be needed to compensate for the flattening of the prop at speed.
 
Hi

You need to get the whole length of the prop blade working at the same pitch for maximum efficency. Pitch is the distance a prop will travel forward into the air in one revolution, much like a screw thread. The tip of the blade is going around a much larges circle than the middle but still advancing forward by the same amount so
the middle of the blade must be angled more steeply than the tip.
The centre of the prop is not going around a circle at all, it is advancing straight forward and so the blade there is aligned along the prop shaft.

Lets take for example a prop of 200 mm dia and 100 mm pitch.
The radius to the tip is 100 mm the circumferance for 1 rotation is:
2 x Pi x R
where R = radious

we get 2 x 3.141 x 100 = 628 mm

Now in 628 mm the tip advances 100 mm and the angle between the prop shaft and blade is 90 - invTan (P/C)

where P = pitch and C = circum (628)

we get 90 - invTan (100/628) = 81 deg

Using this we get "

Rad 50, angle 72 deg

Rad 10, angle 32 deg

If you can make a prop so the blades twist somthing like that, it will work fine.
 
I had to build a wind turbine for one of my nieces years ago and I cut the blades from an old spackle bucket, mounted them on a hub and ran a wire through all the blades at about halfway out from the center to hold the pitch. I couldn't believe how strong it was. If your dealing with a small car try a plastic cup instead. the changing radii of these containers makes the blade change angle of attack as you go from the hub out.
 

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