Finding a Gearbox Motor for Torque-Heavy Syringes

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SUMMARY

To drive a syringe mechanism requiring a 70mm stroke at a speed of 10mm/sec, a high torque, low RPM motor is essential. The recommended specifications include a brushless motor with a power rating of 200 Watts, a KV rating of 1000, and a continuous current range of 6-15A. Calculations indicate that a motor with at least 1 to 2 Watts is sufficient to achieve the necessary force of 2.5 kg. Utilizing a direct drive stepper motor or a DC gear motor geared down to 480 RPM with limit switches is advisable for optimal performance.

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Engineers, hobbyists, and anyone involved in mechanical design or automation of syringe mechanisms will benefit from this discussion.

bauboya
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gearbox torque?!?

Hi, I don't know much about mechanics and I'm trying to build a mechanism to drive a set of syringes, and I need to buy a gearbox motor to drive the syringe shaft forward and back. the syringe needs to be driven 70mm, and I'm going to attach a rack and gear to the motor to get this motion. however, because of the hydraulics, it actually requires quite a bit of force, and i don't know what gearbox motor will be strong enough to drive it. i didn't know how to measure how much force i need so i put weights on the shaft and it needs 2.5kg to drive forward at a good speed. (it doesn't have to be incredibly fast but i don't want it to be terribly slow either).

could anyone recommend a motor that will be strong enough to drive it at a good pace??
or tell me what information and numbers to look for in the data sheet??

thanks so much!
 
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the speed i want to drive it at is 10mm/sec
 


U need to buy high torque and low rpm motor to drive the shaft
 


Buy the brushless motor under the specification
Power: 200 Watts
*.RPM/Volt (KV): 1000
*.Continuous Current: 6-15A
*.Burst Current: 19A*
 


A 70 mm stroke at 10 mm/sec sounds straight forward. The required power is
P = F dx/dt = 2.5 Kg x 9.81 m/sec2 x 10 mm/sec x 1 m/1000 mm = 0.25 Newton-meters/sec = 0.25 joules/sec = 0.25 watts
So probably a 1 or 2 watt motor will suffice. A stepping motor turning a lead screw is one approach. 70 mm will be 55 turns on a 1/4-20 pitch screw. You can either count digital motor steps or use limit switches at the ends. 10 mm/sec will be about 8 turns/sec. A direct drive 480 RPM stepper motor on a 1/4-20 lead screw will work. The control electronics will be less if you use a DC gear motor geared down to 480 RPM with limit switches.
 


I don't know anything about steppers, but I definitely agree with Bob about the lead screws. You just can't beat those suckers for power and smooth movement. I use them for all sorts of stuff. They're incredibly easy to make, as well. Just take some threaded rod (or a bolt for short strokes) with a matching nut, and connect the nut to the thing that you want to move.
 


McMaster Carr on web. they got everything. motors, lead screws, metal, wire etc...
 

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