Fluid Least Likely to Leak Through O-Ring?

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Discussion Overview

The discussion revolves around selecting a fluid that minimizes leakage through the interface of a steel rod and an O-Ring, particularly under conditions of movement. The scope includes considerations of fluid properties such as viscosity, freezing point, and chemical compatibility with the O-Ring material.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant inquires about the best fluid to prevent leakage while ensuring it does not freeze at 25 degrees Fahrenheit and is relatively incompressible.
  • Another participant emphasizes the importance of chemical compatibility between the fluid and the O-Ring elastomer, along with proper gland design for a leak-free installation.
  • A participant mentions that the fluid only needs to last for a short duration, suggesting that viscosity may play a role in preventing leakage, particularly under freezing conditions.
  • Several fluids are proposed, including hydraulic fluid, engine oil, canola oil, glycerin, and antifreeze, with a note that water should not be a major component.
  • A question is raised regarding the surface finish of the steel rod, which may influence the sealing effectiveness.

Areas of Agreement / Disagreement

Participants express various viewpoints on fluid selection and sealing effectiveness, indicating that multiple competing views remain regarding the best approach to minimize leakage.

Contextual Notes

There are limitations regarding the specific chemical compatibility of fluids with different O-Ring materials, as well as the potential impact of the steel rod's surface finish on sealing performance, which remain unresolved.

Who May Find This Useful

Individuals involved in prototype development, fluid dynamics, or sealing technology may find this discussion relevant.

BasketDaN
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I am building a prototype, and I was just wondering what fluid I should use that is the least likely to seap through the interface of a steel rod and a small O-Ring, as the steel rod moves forward through the O-Ring. This fluid should not freeze at 25 degrees fahrenheit, and should be relatively incompressible.

Thanks!
 
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You need to select something that is chemically compatible with the elastomer the o-ring is made of. That combined with proper gland design will be the only way to ensure a leak free installation.
 
This actually doesn't need to last long, just a day or two so I can use this once. High performance also isn't particularly important, just that nothing leaks out the seal. I guess I am wondering what the highest viscosity fluid would be that wouldn't freeze in a freezer. (Is it viscosity that would determine this?)
 
Hydraulic fluid, engine oil, canola oil, glycerin, antifreeze, etc...pretty much anything that's doesn't have water as a major component.
 
What's the surface finish of the steel rod?
 

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