Head Calculation of a hot water circulating pump

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SUMMARY

The discussion focuses on calculating the pump head for a hot water circulating pump in a system with a pressurized cold water inlet and a recirculation line. It is established that the pump head calculation must consider the entire system head loss, including both supply and return lines. The point of known pressure is where the supply line connects, and the pressure decreases from there to the pump suction. The consensus is that only the loss in the recirculation line needs to be accounted for in the pump head calculation.

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  • Understanding of pump head calculations
  • Knowledge of hydraulic systems and pressure dynamics
  • Familiarity with hot water recirculation systems
  • Ability to interpret system diagrams and pressure points
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  • Research "pump head calculation methods" for detailed formulas and examples
  • Study "system head loss in hydraulic systems" to understand pressure drops
  • Learn about "hot water recirculation system design" for optimal performance
  • Explore "pressure measurement techniques" to identify points of known pressure
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Plumbers, HVAC engineers, and anyone involved in designing or maintaining hot water recirculation systems will benefit from this discussion.

tj00343
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Hello,
I have the following hot water system. I have a water heater with a pressurized cold water inlet. A re circulation line is taken near the farthest fixture passed through a circulating pump and back to the heater inlet. When calculating pump head, do I calculate pressure drop in the entire circuit (Supply and Return )or through the return line only. I was thinking since the supply line is already pressurized and the pump is to provide enough pressure to circulate water back to the heater. Also do I leave any residual pressure at the heater.
Thank you
 
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A system diagram that shows the entire system would be very helpful. Show the point of known pressure.

The pump head is only a function of the flow rate through the pump. System head loss calculations include everything that the water flows through, from the pump outlet around to the pump inlet. The point where the supply line connects is your point of known pressure. The system pressure decreases from there to the pump suction, increases by the pump head, then decreases from the pump discharge around to the point where the supply line connects.
 
tj00343 said:
Hello,
I have the following hot water system. I have a water heater with a pressurized cold water inlet. A re circulation line is taken near the farthest fixture passed through a circulating pump and back to the heater inlet. When calculating pump head, do I calculate pressure drop in the entire circuit (Supply and Return )or through the return line only. I was thinking since the supply line is already pressurized and the pump is to provide enough pressure to circulate water back to the heater.
Yes, you just need the loss in the re-circulation line.
Also do I leave any residual pressure at the heater.
I don't understand what you mean by that.
 

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