Help with high friction material choice

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SUMMARY

This discussion focuses on selecting high friction materials for a specific application involving two flat parts pressed together under a force of approximately 100 psi. The user experimented with polycarbonate combined with 220 grit sandpaper and 1/32" rubber but seeks improvements. Recommendations include exploring automotive clutch plate materials, particularly those used in drag racing, and utilizing products from McMaster-Carr, which offers various friction materials with different coefficients and sizes.

PREREQUISITES
  • Understanding of friction coefficients and their impact on material performance
  • Familiarity with material properties such as rigidity and wear resistance
  • Knowledge of clamping force calculations and their relevance in material selection
  • Experience with machining techniques for creating interlocking grooves and slots
NEXT STEPS
  • Research automotive clutch plate materials and their friction characteristics
  • Explore high-performance friction materials available at McMaster-Carr
  • Investigate the use of industrial-grade Velcro for adjustable friction applications
  • Learn about the design and machining of interlocking grooves for enhanced material engagement
USEFUL FOR

Engineers, product designers, and material scientists involved in applications requiring high friction solutions and adjustable positioning of components.

DucemBarr
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Howdy!
Could anyone advise on some high friction material combination ? I can't disclose full details of the application, but basically two flat parts a pressed together and force is applied along the plane of the joint. The pieces are about 4 square in, the force applied about 100 psi Materials or coatings have to be reasonably light and rigid and wear resistant. I started playing with two pieces of polycarbonate one has 220 grit sand paper glued on the other has 1/32" rubber glued on works OK but could use improvement .
Any help beyond appreciated!
 
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Machine interlocking groves and slots in two metal plates.
 
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CWatters said:
Machine interlocking groves and slots in two metal plates.
Unfortunately plates cannot be indexed in one position. I have to be able to reposition them easily
 
Welcome to the PF. :smile:
DucemBarr said:
some high friction material combination
Have you looked at automotive clutch plate materials? Maybe drag racers use higher friction versions to handle the high horsepower transfer...
 
DucemBarr said:
Unfortunately plates cannot be indexed in one position. I have to be able to reposition them easily

Wouldn't be limited to one position but perhaps not an infinite number of positions. Perhaps any position +/- 2mm ? Perhaps too coarse?
 
I am only half joking...velcro? The industrial stuff is pretty cool.
 
How much friction do you need? You specified 16 square inches and 100 PSI, that's 1600 lbs of clamping force. A pad with a friction coefficient of 0.5 would not slide until the sliding force exceeded 0.5 X 1600 = 800 lbs. The sliding force would be less if the force was not applied in line with the center of the pad.

McMaster-Carr sells friction material in various sizes, thicknesses, and friction coefficients: https://www.mcmaster.com/brakes.
 
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