How can I analyze the effects of this orifice in a pressure regulator?

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SUMMARY

The discussion centers on analyzing the effects of an orifice in a gas pressure regulator, specifically its role in connecting regulated pressure to the upper chamber and creating a vacuum. The participant seeks basic mathematical techniques to model this feature, suspecting it may function as a Venturi. They reference a product testing source from Emerson Process Management to aid in their understanding. The conversation highlights the need for equations to validate the Venturi theory and emphasizes the importance of flow rig testing in product design.

PREREQUISITES
  • Understanding of gas pressure regulators and their components
  • Basic principles of fluid dynamics, particularly Venturi effects
  • Familiarity with mathematical modeling techniques
  • Knowledge of flow testing methodologies
NEXT STEPS
  • Research the equations governing Venturi flow and pressure differentials
  • Explore mathematical modeling techniques for fluid dynamics
  • Study flow rig testing procedures and their applications in product design
  • Review the Emerson Process Management documentation for insights on pressure regulation
USEFUL FOR

Product engineers, fluid dynamics specialists, and anyone involved in the design and testing of gas pressure regulators will benefit from this discussion.

MrBear
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Hi folks,

Firstly a little background, I work for a company that manufactures gas pressure regulators. Last year I was a machinist studying for my HNC in manufacturing engineering. Since passing work has given me the opportunity to work in the product engineering office as a product tester and work load within the office has increased lately due to expansion, I have been tasked with analysing a certain feature of the new product range.

I need to model the effects of the below orifice (in red), but I have no idea what I'm doing!

Are there any basic math techniques I can use to get a better understanding of what is happening at this feature?

RSHN8-02-11-VVK-GN5 - Closer2.jpg


Thank you for your time.
 
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Is the inlet on the left (supply side) and the regulated side on the right? If so, it looks like this orifice puts regulated pressure under the diaphragm.
 
Thanks for the reply Insightful, yes the inlet is to the right of the image. The orifice does indeed connect the regulated pressure to the upper chamber, what it also does is create a vacuum.

All my research is telling me that this is a Venturi, I'm not sure this is the case. Is there any way to prove/disprove this? What equations would I need?

Many thanks
 
Don't you have the engineers who designed it nearby?
 
I'm afraid not, they're all in Holland. The company I work for purchased the product range, little information regarding the design came with it.

I have been told that this feature was designed through product testing ie. flow rigs.
 
That's magic, thank you so much. Funnily enough I was looking at it with a pitot in mind. I always thought that the process media has to enter directly into the tube rather than flow over it, hence my dismissal of the theory.
 

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