How can I calculate the maximum impact force on the helmet?

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SUMMARY

The discussion centers on calculating the maximum impact force a bicycle helmet must withstand when subjected to a drop test involving a 5kg head model from a height of 1.064 meters, with an impact duration of 0.005 seconds. Key insights include the importance of helmet design in determining the maximum load, as elastic impacts yield higher peak forces than plastic impacts. Participants recommend consulting standard helmet testing methods and resources, such as Wikipedia articles on helmet testing and bicycle helmets, to gather relevant data and methodologies.

PREREQUISITES
  • Understanding of impact force calculations
  • Familiarity with helmet design principles
  • Knowledge of elastic vs. plastic impact characteristics
  • Experience with Fusion 360 for generative design
NEXT STEPS
  • Research standard helmet testing methods and protocols
  • Study the physics of impact forces and energy absorption in helmets
  • Explore generative design techniques in Fusion 360 for helmet optimization
  • Review the specific Wikipedia article on bicycle helmets for material and design insights
USEFUL FOR

This discussion is beneficial for design students, engineers, and product developers focused on safety equipment, particularly those involved in the design and testing of bicycle helmets.

Jun
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I am studying the force that helmets have to withstand. If I drop a 5kg head model and helmet at 1.064m on an anvil and the impact time is 0.005 seconds, how do I get the 'maximum' impact load on the helmet?
 
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berkeman said:
Welcome to PF.

Have you looked into the standard test methods for various helmets? There is no need to re-invent the wheel when it comes to helmet testing, IMO.

Also, what kind of helmets do you want to test? Street bike, dirt bike, skateboard, bicycle, etc.?

Multiple helmet testing resources at Wikipedia: https://en.wikipedia.org/w/index.ph...lmet+testing&fulltext=1&profile=default&ns0=1
Thanks for your reply.
I am planning to design a new bicycle helmet using the generative design tool of Fusion360. I posted a question because I needed to know the maximum force that a bicycle helmet has to withstand in helmet test, but I couldn't get it. The helmet experiment is not possible because of the lack of conditions.
Is there a way to get it in this situation?
 
Is this a homework problem? I ask because you are specifying the duration of impact, which is a direct result of the design of the helmet. Also, for a given impact duration, the maximum impact load depends on the design of the helmet.

An elastic impact will have higher peak force than a plastic (constant force) impact. Can you explain why?
 
Jun said:
I am planning to design a new bicycle helmet
Then the specific Wikipedia article on bicycle helmets (out of the full list of different helmets that I posted) should help: https://en.wikipedia.org/wiki/Bicycle_helmet
 
jrmichler said:
Is this a homework problem? I ask because you are specifying the duration of impact, which is a direct result of the design of the helmet. Also, for a given impact duration, the maximum impact load depends on the design of the helmet.

An elastic impact will have higher peak force than a plastic (constant force) impact. Can you explain why?
It's not homework. I am a student majoring in design, and I want to design a new helmet shape. I asked because I don't know much about engineering. I specified the duration of impact as 0.005 because I thought it is easier to answer if the conditions are clearly given.
 
Jun said:
It's not homework. I am a student majoring in design, and I want to design a new helmet shape.
Per the PF rules, schoolwork projects should be posted in the Homework Help forums. I'll move your thread there now, leaving a redirect link behind in this technical forum. :smile:
 
Jun said:
the maximum force that a bicycle helmet has to withstand
Withstand, as in remain undamaged? Helmets are designed to be damaged (plastic deformation) since that minimises the impulse transferred to the head as well making the force profile flatter.
 
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