How does the current carrying capacity depends on thickness

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SUMMARY

The current carrying capacity of a conductor is significantly influenced by the thickness of its insulation. As insulation thickness increases beyond a critical radius, the heat generated within the wire due to resistance cannot dissipate effectively, leading to increased temperatures and reduced current capacity. In cold climates, insulation is used on hot water pipes to minimize heat loss, but similar principles apply to insulated wires, where excessive insulation can hinder performance. Understanding these dynamics is crucial for applications involving high current loads.

PREREQUISITES
  • Understanding of electrical resistance and heating effects in conductors
  • Knowledge of thermal insulation principles
  • Familiarity with critical radius concepts in thermal management
  • Basic electrical engineering principles related to current capacity
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  • Research the concept of critical radius in thermal insulation
  • Explore the relationship between wire temperature and current capacity
  • Study the effects of different insulation materials on heat dissipation
  • Learn about thermal management techniques in electrical engineering
USEFUL FOR

Electrical engineers, technicians working with high-current systems, and anyone involved in thermal management of electrical conductors will benefit from this discussion.

Anshul J 2016
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How does the current carrying capacity depends on the thickness of insulation of conductor ?
 
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Anshul J 2016 said:
How does the current carrying capacity depends on the thickness of insulation of conductor ?

What physical thing happens to a wire carrying current ?

When you insulate that current carrying wire, what then happens to the wire ?

and if the insulation is even thicker ?

As a side hint ... think about why insulation is put around a hot water pipe in parts of countries with cold climates ... what does that insulation achieve ?Dave
 
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so what are your thoughts ?
can you think of some answers to those Q'sDave
 
First of all Thanks for those questions which are in turn helping me to ponder about the answer of my question..

My views on your questions asked are as -

1. Physical thing - Heating effect is produced in wire carrying current due to resistance..
2.When we insulate the wire, wire gets protected from outside temperature and heat generated inside the wire gets dissipated through insulation ( if insulation thickness is equal or less than critical radius.)
3. If insulation thickness is increases beyond the critical thickness than heat transfer decreases to surrounding.
4. In cold countries hot water pipes are insulated to prevent the loss of heat from water to outside where temperature is low and thus reducing the heat loss.
 
Anshul J 2016 said:
1. Physical thing - Heating effect is produced in wire carrying current due to resistance...

Yes
2.When we insulate the wire, wire gets protected from outside temperature and heat generated inside the wire gets dissipated through insulation ( if insulation thickness is equal or less than critical radius.)

no, you are looking at it the wrong way around ... if the wire has insulation on it, the heat can't escape as easily

3. If insulation thickness is increases beyond the critical thickness than heat transfer decreases to surrounding.

yes, but for any thickness

4. In cold countries hot water pipes are insulated to prevent the loss of heat from water to outside where temperature is low and thus reducing the heat loss.

yes, so you see how that is bad for a wire carrying current
the overall effect is ... The insulation will cause the wire to heat up more, and as the temperature of the wire increases,
it's ability to carry current decreases. All very significant in circumstances where high current is a factor

you might find this an interesting read ...
http://www.ieee802.org/3/poep_study/public/sep05/walling_2_0905.pdf

cheers
Dave
 

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