How Much Force is Needed to Cut Through a Cable's Plastic Covering?

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SUMMARY

The discussion centers on calculating the force required to cut through a cable's plastic covering using a rotating disc as a cutting tool. The ultimate tensile strength (σ) of the cable material, typically expressed in N/mm² or GPa, is crucial for determining the breaking load in tension. It is established that the plastic sleeve does not contribute to the cable's strength, and the focus should be on the tensile properties of the underlying material, such as copper. To find the necessary cutting force, one must calculate the area of the blade tip and apply the formula σ = F / A.

PREREQUISITES
  • Understanding of ultimate tensile strength and yield strength
  • Knowledge of pressure calculations (P = F / A)
  • Familiarity with material properties of cables, specifically copper
  • Basic mechanics of cutting tools and their application
NEXT STEPS
  • Research "ultimate tensile strength of copper" for specific values
  • Learn about "cutting force calculations" for different materials
  • Investigate "blade geometry and its impact on cutting efficiency"
  • Explore "mechanical properties of plastic materials" used in cable coverings
USEFUL FOR

Engineers, materials scientists, and students working on mechanical cutting processes or cable design will benefit from this discussion.

yigitasker
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Hello,
I have a project for my diploma.And i have some questions. If someone can help me
i would be very pleased.
I have to know what the cables resistance ( σ ( N/mm2)) is,i mean, how big a force, do i need for cut the cable's plastic?I have a disc (it should be the knife), when it turns around it, it should cut the plastic-all the cover; and the copper should appear.

I thought like this ; σ = F / A and if i know σ, i could find the force, and from force to momentum and then the engines HP ..

Did i thing exact?

Thanks..
 
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Not sure what you are asking
the ultimate tensile stresss = breaking strain of the cable is normally given in N/mm^2 (or GPa) - but this is the maximum force/area in tension when it breaks - not the resistance to cutting.
The plastic sleeve doesn't really add any strength.
It is also only true for hard materials, copper will stretch and change shape before it brakes so there isn;t a simple maximum N/mm^2
 
First of all thanks for your response,

you say that the plastic doesn't add any strenght, so for me is the cover important? The

steel-fiber wire etc...Where can i find the propertys from a cable, because i need a force or

a strength... Which way should i follow?
 
If you are just looking for breaking load (in tension) then you can look up the "ultimate tensile strength" or "yield strength" for the material. This will be given in GPa (N/m^2) which is 1000N/mm^2 see here for list http://en.wikipedia.org/wiki/Tensile_strength

This also gives you an idea of how much force is needed to cut the wire.
You need to calculate the area of the tip of the blade and the force to get the pressure
 

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