How to calculate resistor values

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SUMMARY

This discussion focuses on controlling the speed of a 12V heater motor drawing 10 amps using resistors and pulse-width modulation (PWM). It clarifies that applying 6V will not result in half speed due to the power relationship in resistive loads, where 6V represents only 1/4 power. The recommended approach for speed control is to utilize an integrated PWM controller, such as the TL5001A from Texas Instruments, which simplifies the process of generating an on-off signal for a transistor that drives the motor.

PREREQUISITES
  • Understanding of Ohm's Law
  • Basic knowledge of DC motor operation
  • Familiarity with pulse-width modulation (PWM)
  • Experience with electronic components and circuit design
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  • Research how to implement pulse-width modulation (PWM) for DC motors
  • Study the TL5001A PWM controller data sheet for practical applications
  • Learn about selecting appropriate transistors for motor control
  • Explore high-power resistor options for temporary speed control solutions
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Electronics enthusiasts, automotive engineers, and hobbyists looking to control DC motor speeds in automotive applications.

beefertoo
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if my 12v motor draws 10amp when running am i right to think if i put 6v on the same motor it will run at half speed? how would i work out the resistor needed to do it?

i think i need to be using ohm's law somehow but can't remember just how,its been a while since I've needed to do something similar...

thanks craig

p.s its for my car with only one speed at the moment
 
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I'm afraid its not as simple as you may be imagining, a resistor in series or parallel with the motor won't have the effect you desire without the resistor being completely impractical and consuming just as much power as the motor. The most common way to control the speed of a DC motor is through pulse width modulation.
 
If you don't mind 'wasting' a lot of power - for instance, if you are only running slow for a short while - then a series resistor would be OK. Old Electric railway trains used resistors to eliminate over current on startup, for instance.
The other point is that you would need something more than 6V for the motor to run at half speed. 6V would represent only 1/4 Power into a resistive load.
If you want to go for a 'brute force and ignorance' approach (not a bad idea to start with) you could obtain a selection of series high power resistors (tens of Watts rating) of 0.1, 0.3 and 0.5 ohm sort of values. Don't touch them 'cos they'll get hot! Not very pretty but it could do what you want. You could even use a long length of ordinary electrical flex (no coiled up - it may melt the insulation if it is) Use both blue and brown conductors in series and measure the resistance with a multimeter. It's not difficult to get 0.5 ohms that way, using thinnish wire. Cheap cheap, too.
 
beefertoo said:
if my 12v motor draws 10amp when running am i right to think if i put 6v on the same motor it will run at half speed? how would i work out the resistor needed to do it?

i think i need to be using ohm's law somehow but can't remember just how,its been a while since I've needed to do something similar...

thanks craig

p.s its for my car with only one speed at the moment

What do you mean that this motor is for your car? What does it run?

To control the speed of the motor, you should be using pulse-width modulation (PWM) of the 12V drive signal.
 
thanks for the replies, looks like then its more complicated than i thought... it is for the car,the heater motor. i'll hold my hand up and say I'm not that up on electronics so making a 'pwm' is probably beyond me.

cheers craig
 
It's really not too bad. You can get an integrated PWM controller. All you have to do is give it a supply, attach some resistors and capacitors according to the data sheet, then it will output an on-off signal for a heavy duty transistor that supplies your motor. Turning a supply on and off can be just like splitting the voltage.

Look at the http://focus.ti.com/lit/ds/symlink/tl5001a.pdf" . The data sheet shows a typical configuration that should work for you. Just be sure to replace the transistor with something that can handle 12 amps. Also, they're 1.65USD at Digi-key. It comes in a DIP package (Dual-inline-package) which means it can be mounted on a simple breadboard.
 
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