How to Calculate the Resonant Frequency of a Preloaded Spring Assembly?

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Discussion Overview

The discussion revolves around calculating the resonant frequency of a preloaded spring assembly used in a mechanical face seal. Participants explore the implications of preload and boundary conditions on the resonant frequency, as well as the necessary parameters for accurate calculations.

Discussion Character

  • Technical explanation
  • Exploratory
  • Debate/contested

Main Points Raised

  • One participant describes a mechanical face seal assembly with a mass attached to preloaded springs, expressing confusion about how to account for preload in the resonant frequency formula.
  • Another participant clarifies that resonance occurs at the natural frequency of the system, providing the formula for natural frequency and discussing the need for an equivalent spring constant.
  • A third participant suggests that if the preload force is sufficient to keep the face and seat together, the resonance will depend on the accumulated mass and stiffness, and recommends using FEA or accelerometers for measurement.
  • This participant also discusses the behavior of the assembly under shock conditions, noting that if the face lifts off the seat, the dynamics change significantly, affecting the frequency of oscillation.

Areas of Agreement / Disagreement

Participants express differing levels of understanding regarding the configuration and implications of preload on resonant frequency. There is no consensus on the best approach to calculate the resonant frequency, and multiple viewpoints on the effects of preload and shock conditions are presented.

Contextual Notes

Participants highlight the complexity of the system, including the need for accurate modeling of spring configurations (series vs. parallel) and the potential influence of boundary conditions on resonance. The discussion remains open-ended regarding the specific calculations needed.

kieren12345
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Hi all,

I have a problem at work, I have been asked to work out the resonant frequency of an assembly within our mechanical face seal.

We have a mass (the face) attached to springs that are preloaded. The springs are fixed at the other end and the face is also pressed up against the seat.

The seal works by maintaning a force between the seat and face so liquid cannot escape, but allows the two face to rotate against each other. The springs provide a constant load under dynamic conditions.

The problem I am having is that I have no experience within resonant frequencies and the formula I keep finding does not account for preload or the boundary conditions.

f=1/(2*PI)*SQRT(k/M)

Please help
 
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Hi, I really don't understand your configuration, but I can tell you that a system reaches resonance when it oscillates at its natural frequency, or fundamental frequency.

for mechanical systems natural frequency = wn = sqrt(k/m) or as you said f = 1/2pi*sqrt(k/m) for units of hertz.

M stands for the mass of the object being held by the spring. K stands for the spring stiffness in N/m or force/ distance.

Possibly your mass is that of the plate, and you have to find an equivalent spring constant value for your system. Springs can either be modeled in series or parallel.

https://www.physicsforums.com/showthread.php?t=198567

If memory serves me right, I think springs are in parallel if they deflect the same and they are in series if they see the same force load.. I may be wrong about this.
 
Hello, Mike here.

Given the case that your preload force is sufficient to mate the face and seat, there won't be any motion between them, and the resulting resonance will be determined by the accumulated mass (face and seat) and accumulated stiffness (face loading springs and the seat to it's mounts).

I suspect your seat is a stiff and mounted firmly, so this resonance would be quite high. You'd likely need to use an FEA solver to get at that one. That, or measure it with an accelerometer & something to hit it with.

When performing resonance tests, there are analyzers available with a "calibrated" hammer (it has an accelerometer in it) and accelerometer inputs. The guys that design cars go to town with this equipment, since everything in a car is subject to resonance.

Something different happens if you experience a shock sufficient to lift the face off of the seat. In that case, force = mass x acceleration becomes sufficient to counter the preload force. Then, the natural reaction of the face is to lift off, and assuming the acceleration must die down, the face will eventually crash back into the seat. For an acceleration impulse, the face will lift away and fall back following a half sine wave curve. The frequency of that sine wave will be determined by the mass of the face and stiffness of the springs. If the face crashes to the seat without rebounding, the assembly will then resonate based on the accumulated mass and stiffness of the two parts.


Good luck with your problem

- Mike
 
Thanks for your help, I will take it to the FEA guys and this if they can work it out
 

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