How to control turbine in Organic Rankine Cycle system

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SUMMARY

The discussion centers on controlling turbine parameters in an Organic Rankine Cycle (ORC) system, specifically focusing on turbine outlet pressure and rotational speed. The turbine inlet pressure and flow rate are regulated by the pump, while the turbine speed is influenced by the load; reducing the load increases speed, and increasing the load decreases speed. The minimum outlet pressure is determined by the refrigerant properties and the saturation temperature in the condenser. Diagrams illustrating the thermodynamic cycle and component arrangement were requested for clarity.

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  • Understanding of Organic Rankine Cycle (ORC) systems
  • Knowledge of turbine operation and control mechanisms
  • Familiarity with thermodynamic principles and refrigerant properties
  • Experience with load management in mechanical systems
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  • Research methods for optimizing turbine outlet pressure in ORC systems
  • Learn about the impact of load variations on turbine speed control
  • Explore the design and function of condensers in ORC applications
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Engineers and designers working on ORC systems, mechanical engineers focused on turbine technology, and professionals involved in energy recovery from low-enthalpy heat sources.

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I am currently working on turbine design for small scale ORC system to produce power from low-enthalpy heat source. In ORC, turbine inlet pressure and flow rate are controlled by pump, and turbine inlet temperature is determined by evaporator when the flow rate of refrigerant and enthalpy of heat source are constant.
During turbine operation, I am curious about how to control turbine outlet pressure (condenser inlet pressure) and rotational speed. Is the outlet pressure controlled by turbine, condenser or buffer tank? How to change turbine speed?
 
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If everything else is truly constant then turbine speed is determined by the load . Reducing load means speed increases . Increasing load means speed decreases .

I would be very surprised though if everything else did really remain constant . Generally in turbine systems any change results in everything else changing .

Can you post diagrams showing the practical arrangement of components and the thermodynamic cycle for this system ?
 
@Nidum is correct. You can't begin to talk about speed without first describing the load.

Exit pressure is not "controlled" it is minimized. The lower you can get the exit pressure, the better. For example in a steam turbine cycle like in power plants, a condenser operating at a vacuum pressure follows the turbine.
 
Hi Nidum and Anorlunda,

Thank you so much for your reply.

The thermal cycle of ORC is shown in Figure below. The refrigerant liquid captures energy from waste heat at evaporator and is vaporized to vapour. Then high pressure and high temperature vapour goes into turbine and expands across turbine passage to produce mechanical energy. After existing turbine, the vapour is condensed into liquid in condenser and the liquid is pumped back to evaporator, initiating a cycle.
upload_2017-4-19_15-44-20.png

The minimum pressure of turbine outlet is determined by the property of the refrigerant and the saturation temperature in condenser.
Nidum,as you mentioned, if the working condition of turbine is stable, the turbine speed is determined by load. Does it mean that the turbine speed is controlled by adjusting generator load?
I will appreciate it if you have any further thoughts on this.
Regards
 

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