How to determine the darcy friction factor for irregular cross section ducts

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Discussion Overview

The discussion revolves around determining the Darcy friction factor for irregular cross-section ducts, specifically in the context of tunnels. Participants explore various methods for calculating the friction factor, the applicability of different equations, and the standards available for such calculations.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant inquires about methods to calculate the Darcy friction factor for irregular cross-section tunnels and asks for published standards.
  • Another participant suggests that the friction factor depends on the flow regime, mentioning specific equations for laminar and turbulent flow.
  • Concerns are raised about the applicability of the f=64/Re relation, which some participants argue is limited to circular pipes.
  • There is a discussion about the hydraulic diameter and its calculation for various cross-sectional shapes, with some participants asserting that it can be used in the Reynolds number equation.
  • One participant mentions the Hazen-Williams equations and questions their applicability to non-water fluids.
  • Another participant discusses the potential use of Swiss standards for tunnels, specifically SIA 197, and seeks clarification on its contents.
  • Participants express uncertainty about whether the Darcy equation is valid for gas flow and discuss alternative friction factor equations suitable for gases.
  • There is a debate about whether minor losses and resistance coefficients differ between liquid and gas flows.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the applicability of various equations for calculating the friction factor in irregular ducts, and multiple competing views remain regarding the validity of the Darcy equation for gas flow and the use of different standards.

Contextual Notes

Participants highlight limitations in the applicability of certain equations to non-circular cross-sections and express uncertainty about the specific conditions under which different equations may be valid.

Who May Find This Useful

This discussion may be useful for engineers, researchers, and students interested in fluid mechanics, particularly those dealing with irregular duct shapes and gas flow calculations.

nebousuke
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How to determine the darcy friction factor for irregular cross section tunnels

hi, I needed to calculate the f value for tunnels with these cross section area but I am not sure what are method available to calculate these shapes. Two of those cross section areas are already provided as attachments. Any idea where to start? or what sort of methods could I use? And is there any published standards for such calculations for tunnels?
 

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it depends what flow region your in.

Laminar - f=64/Re
Turbulent - use the colebrook equation or swamee jain approximation.

the one thing you need to find for your Re and for use in the colebrook equation is the hydraulic diameter. I'm not sure exactly how accurate this is, but in testing I found that the hydraulic diameter can usually be found by 4*A/p ie. 4 times the cross-sectional area divided by the wetted perimeter.
 
The problem with the f=64/re solution is that it is limited to circular pipes. but the cross section of the tunnels are neither circular, square nor rectangular. Thus it made the f = 64/re relation invalid
 
Is it really limited to circular pipes? I thought that it was true for all, but that you have to use the correct hydraulic diameter (can be calculated for many shapes as described above) in the Re equation (Characteristic length, L).

Besides, are you in the turb or lam region?
 
I am assuming laminar flow since the medium is air, though I haven't done the calculations yet as I wasn't given the air flow requirement yet so I just assumed laminar first.

I've checked with one book of mine, McGraw Hill, it did list out different equations for different cross section profile, circular is 64/re. Rectangular, elipse and triangular ducts all have different formulae, mainly in the form of N/re. So I believe 64/re only applicable to circular ducts only.

I just wonder whether hazen-williams equations would be applicable in this scenario. It's a very big tunnel as you can see from the pictures. The measurements are all in metre by the way.
 
A quick note: after reaading through the hazen williams equations, I see no physical properties of the fluid. Is it perhaps only for water, I doubt it covers a wide range of fluids as their viscosity effects will obvious effect your pressure drop.
 
Ah geez, thanks almost forgot about that fact. My boss asked me to look up for some Swiss standards for tunnels. I found something called SIA 197, Projecting of tunnels, Basic, I wonder anyone heard of it? It's in German and I don't really read Germans so anyone can tell me what is it about? Does it have the guideline to calculate friction loss in long tunnels?
 
also, your reynold's number (after a few quick and dirty calcs) will be in the region of 245000*v. so depending on your air velocity, I think you'll probably be in the turbulent region.

I worked ou the characteristic length (hydraulic diameter) of the second tunnel to be about 4.47m and then subbed that into the Re equqtion and used 1 for air density and 18.27*10^6 for air viscosity at 18°C.

I've been working a lot with fluids flowing through small pipes (a few mm diameter) so I'm not sure if everything that i know and use is applicable on such a large scale, such as your tunnels.
 
yeah... you are right.. I've mistaken the concept. If it's turbulent I believe the literature of analysis would be different. I wonder the D in swamee jain or colebroke for that matter means hydraulic diameter or just diameter because I've only work on those equations on circular pipes and on tunnels such as the one I've posted. Thanks for your help btw.
 
  • #10
no problem. I've been using this stuff for a couple of months now and also spent lots of time on here asking about different elements, so I'd like to try and give some help back in return.
The d in colebrook and swamee-jain is definitely hydraulic diameter, which can be substituted with normal diameter when working with circular cross sections, naturally.
There was a pretty handy thread somewhere on the forum earlier that dealt with hydraulic diameters of different cross sections. I'll do a search and post the link.
 
  • #12


nebousuke said:
hi, I needed to calculate the f value for tunnels with these cross section area but I am not sure what are method available to calculate these shapes. Two of those cross section areas are already provided as attachments. Any idea where to start? or what sort of methods could I use? And is there any published standards for such calculations for tunnels?

Are these tunnels going to be completely full? If not, I would consider modeling them as an open channel flow.

CS
 
  • #13


stewartcs said:
Are these tunnels going to be completely full? If not, I would consider modeling them as an open channel flow.

CS

I believe he said they were going to be used for air, which would make them closed flow. Have you tried looking up any experimental data for this friction factor? The majority of everything in fluid mechanics is derived from experiment so I would think that there would be something out there.
 
  • #14
I've heard something about swiss SIA standard... SIA 197, but I can't find much information about it. Anyone got a copy of it and saw something I've mentioned in it?
 
  • #15


Topher925 said:
I believe he said they were going to be used for air, which would make them closed flow.

Sorry, I didn't read that many posts down. I read wetted area and assumed it was liquid flow (plus the fact they are talking about the Darcy friction factor).

To the OP, the Darcy equation is generally only valid for liquid flow. However, it may be used for gas/vapor flow with some restrictions. You can expect reasonably accurate results if your calculated pressure drop is less than 10% of the inlet pressure and the specific volume used is based on either the upstream or downstream conditions.

Since air is your fluid, I would suggest using a more appropriate friction factor depending on your model constraints and assumptions (e.g. Weymouth, Panhandle).

CS
 
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  • #16
I am not the familiar with weymouth and panhandle. Would the colebrook equation or swamee and Jain estimate the friction factor for gas flow adequately acurate? Speaking of which, would the estimation of minor losses, mainly the K value differ between liquid and gas as well?
 
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  • #17
nebousuke said:
I am not the familiar with weymouth and panhandle. Would the colebrook equation or swamee and Jain estimate the friction factor for gas flow adequately acurate? Speaking of which, would the estimation of minor losses, mainly the K value differ between liquid and gas as well?

The Colebrook and Swamee-Jain equations are just estimations of the Darcy friction factor. The friction factor in the Darcy equation is typically the same as the Moody friction factor (i.e. the friction factor from a Moody diagram). Hence, the Colebrook and Swamee-Jain equations will only give you the Moody friction factor which isn’t usually all that good for gas flow.

The K value (resistance coefficient) is generally considered as being independent of friction factor or Reynolds number, and may be treated as a constant for any given obstruction in a piping system under all conditions of flow. It is valid for gas or liquid phase.

CS
 

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