How to make a motorized pounding mallet

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Discussion Overview

The discussion centers around the design and construction of a motorized pounding mallet intended for use in a visual art exhibition. Participants explore various mechanisms and materials suitable for creating a device that can deliver repeated impacts at specified intervals, particularly focusing on a mallet with a diameter of approximately 300mm to work with a large cube of compounded dirt.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification

Main Points Raised

  • One participant outlines a basic design involving two A-frame supports and a rod, suggesting the need for a weight bar to facilitate a pendulum-like motion.
  • Another participant shares a link to a resource that may provide relevant information, emphasizing that the device is intended for non-industrial use and should be made from inexpensive materials.
  • A different participant expresses a preference for a specific design linked in their post, indicating a desire for aesthetic considerations in the construction.
  • One suggestion involves using a cam mechanism to raise and release the hammer, noting historical applications of such mechanisms and their relevance to controlling the rate of impacts.
  • A participant proposes the concept of a blacksmith's forging hammer as a potential model for the design, referencing a home-made example.

Areas of Agreement / Disagreement

Participants present various design ideas and mechanisms without reaching a consensus. Multiple competing views and suggestions remain, indicating an ongoing exploration of the topic.

Contextual Notes

Participants have not fully resolved the specific requirements for materials or mechanisms, and there are varying preferences for design aesthetics and functionality.

Who May Find This Useful

Individuals interested in DIY mechanical projects, art installations involving kinetic elements, or those exploring historical mechanisms in modern applications may find this discussion relevant.

Klunk
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Hi all,

I hope I've come to the right place. I need to make a large scale pounding mallet that can repeat a pound every 5 seconds or so. I'd be using a mallet approximately 300mm in diameter. It would pound away at a large cube of compounded dirt - a mud brick of sorts - that is roughly 1.5sqm or so.

i did a very rough sketch of what i assume it will require:
2 x a frame supports on either side of the mallet
1 x rod attached

I also assume that some weight bar will be required on the end of the mallet stick to allow for a pendulum like motion.

If I've come to the wrong place, sorry. If not, I hope you can help. So sue me for being an artist.

Best
 

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something like this...? http://homepage.mac.com/sami_ashhab/courses/strength/subjects/impact/impact.html

but it should be stressed that this is a temporal piece of equipment being made for non industrial use. it'll be used for a visual art exhibition, so the materials are preferably cheap and easy to assemble.

cheers
 
Last edited by a moderator:
You could use a cam to raise the hammer and let it fall. The cam would have a gentle slope for raising the hammer, with a step change to let the hammer free fall. Such mechanisms were used with water power from the middle ages on, and are still used in some industrial processes. The rate of hammering blows is controlled by how fast the cam rotates.
 
How about something like a blacksmith's forging hammer (aka, power hammer)?
Here's a home-made one:
 
Last edited by a moderator:

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