How to spin a gear at a slower rate without a bigger gear?

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SUMMARY

The discussion focuses on methods to achieve a 90-degree rotation of a small gear (0.25 inches in circumference) for every 1 inch of linear movement without using a larger gear. Participants suggest utilizing a system of pulleys, levers, or a planetary gear set, which is compact and effective for space-constrained applications. Maxon gearboxes are recommended for their quality in small gear applications. Worm and wheel systems are also mentioned as viable options for achieving significant reduction ratios.

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  • Understanding of basic mechanical systems, including gears and levers.
  • Familiarity with planetary gear systems and their applications.
  • Knowledge of pulley systems and their mechanical advantages.
  • Awareness of gear reduction techniques, including worm and wheel mechanisms.
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  • Research the design and implementation of planetary gear systems.
  • Explore the specifications and applications of Maxon small gearboxes.
  • Learn about the mechanics and advantages of worm and wheel gear systems.
  • Investigate the principles of pulley systems and their use in mechanical advantage.
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Engineers, hobbyists, and designers working on compact mechanical systems, particularly those needing to optimize gear ratios in limited spaces.

kolleamm
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I have a linear wire that moves let's say a distance of 1 inch.
I would like this wire to spin a small gear (0.25 in circumference) 90 degrees for every 1 inch it moves. How can I accomplish this without using a bigger gear?

Any ideas are appreciated.

Thanks in advance
 
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kolleamm said:
I have a linear wire that moves let's say a distance of 1 inch.
I would like this wire to spin a small gear (0.25 in circumference) 90 degrees for every 1 inch it moves. How can I accomplish this without using a bigger gear?

Any ideas are appreciated.

Thanks in advance
It seems like you could do that with a system of pulleys or a lever.
 
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tnich said:
It seems like you could do that with a system of pulleys or a lever.
Thanks that might work
 
kolleamm said:
Thanks that might work
When you say "a bigger gear" are you ruling out putting a larger wheel on the same shaft as the small gear?
 
Depending on what end result you are after, a Planetary Gear set is one possibility. The drawback is they are a little complex, and it's hard to get your brain to grasp them.




Cheers,
Tom
 
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tnich said:
When you say "a bigger gear" are you ruling out putting a larger wheel on the same shaft as the small gear?
Basically I have a space constraint and having a big gear wouldn't allow things to fit, more smaller parts wouldn't be a problem though.
 
Planetary gears have been used by model aircraft flyers for many years. They have another advantage in that the shafts are concentric (no offset) so the overall diameter can be reduced so they fit more easily into the streamlined nose. Maxon make a good range of small gearboxes.
 
Worm and wheel? (Good for a big reduction.)
 
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Good ideas everyone! Thanks a lot!
 

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