Microstepping, Gearing, and Torque

In summary, the conversation discusses the use of a stepper motor and gearbox to achieve small, precise movements for a project involving a crystal on a platform. The gear ratio needed for microradian steps is determined to be 125:1, and the holding torque of the chosen motor is 7.5 oz-in with a detent torque of 0.5 oz-in. Questions are raised about the torque lost in the microstepping and gearing process, whether the remaining torque is enough to overcome the detent, how to calculate these values, and if there is a better method for achieving small steps. Further research is recommended to gain a better understanding of high precision motion systems and turntable stages.
  • #1
SquidPhysics
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So for my current project, I need to hold a crystal on a platform that needs to turn on the scale of microradians. I'm accomplishing this with a 1.8 degree/full step stepper motor that I'll be microstepping by 1/256 full step. To get to microradians, I'll need an additional division of steps that I'll be achieving with a gearbox. I'm fairly certain that to get 1 microradian steps, the gear ratio needs to be 125:1. The holding torque of the motor I'm considering is 7.5 oz-in with a detent torque of 0.5 oz-in. The platform and crystal weights should be less than 7.5 oz and will be further designed later. The experiment is kept at about 6E-6 torr in a vacuum chamber. To clarify, the motor only needs to make very small, very accurate movements and won't be used for full rotations. I've done more research into this than I can stand for a day so the questions I'm left with are:
1) how much driving torque am I losing to the microstepping process and the gearing?
2) Is the torque I'm left with enough to overcome the detent?
3) How do I calculate these things myself? I've not found much helpful info regarding this question.
4) Is there a better way to go about achieving these very small steps? The gear ratio is a bit troubling.
 
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  • #2
The proposed system will not give you anywhere near the accuracy required .

There is a large amount of information about how high precision motion systems are designed available on the internet .

High resolution turntable stages are commercially available .

Do some research and please come back if you have specific questions .
 
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  • #3
Just for info... Gearing down reduces rpm but multiplies the available torque. So a high ratio reduction gearbox can magnify the torque of a motor enormously. But see Nidum's reply.
 
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