Microstepping, Gearing, and Torque

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SUMMARY

The discussion focuses on achieving microradian precision in motion control using a 1.8-degree full-step stepper motor, microstepped at 1/256. A gear ratio of 125:1 is proposed to achieve the necessary precision, with a holding torque of 7.5 oz-in and a detent torque of 0.5 oz-in. Key concerns include the loss of driving torque due to microstepping and gearing, the adequacy of remaining torque to overcome detent torque, and the calculation methods for these parameters. The conversation highlights the importance of high precision motion systems and suggests researching commercially available high-resolution turntable stages.

PREREQUISITES
  • Understanding of stepper motor specifications, particularly 1.8-degree full-step motors
  • Knowledge of microstepping techniques and their impact on torque
  • Familiarity with gear ratios and their effect on torque multiplication
  • Basic principles of vacuum systems, specifically operating at 6E-6 torr
NEXT STEPS
  • Research "Stepper Motor Torque Calculations" to understand torque loss in microstepping
  • Learn about "Gearbox Design for Precision Motion Control" to optimize gear ratios
  • Investigate "High-Resolution Motion Control Systems" for alternative solutions
  • Explore "Vacuum Chamber Design Considerations" for maintaining stability at low pressures
USEFUL FOR

Engineers and designers involved in precision motion control, robotics developers, and anyone working with stepper motors in vacuum environments will benefit from this discussion.

SquidPhysics
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So for my current project, I need to hold a crystal on a platform that needs to turn on the scale of microradians. I'm accomplishing this with a 1.8 degree/full step stepper motor that I'll be microstepping by 1/256 full step. To get to microradians, I'll need an additional division of steps that I'll be achieving with a gearbox. I'm fairly certain that to get 1 microradian steps, the gear ratio needs to be 125:1. The holding torque of the motor I'm considering is 7.5 oz-in with a detent torque of 0.5 oz-in. The platform and crystal weights should be less than 7.5 oz and will be further designed later. The experiment is kept at about 6E-6 torr in a vacuum chamber. To clarify, the motor only needs to make very small, very accurate movements and won't be used for full rotations. I've done more research into this than I can stand for a day so the questions I'm left with are:
1) how much driving torque am I losing to the microstepping process and the gearing?
2) Is the torque I'm left with enough to overcome the detent?
3) How do I calculate these things myself? I've not found much helpful info regarding this question.
4) Is there a better way to go about achieving these very small steps? The gear ratio is a bit troubling.
 
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The proposed system will not give you anywhere near the accuracy required .

There is a large amount of information about how high precision motion systems are designed available on the internet .

High resolution turntable stages are commercially available .

Do some research and please come back if you have specific questions .
 
Last edited:
Just for info... Gearing down reduces rpm but multiplies the available torque. So a high ratio reduction gearbox can magnify the torque of a motor enormously. But see Nidum's reply.
 

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