Is a Torque Amplifier Design Feasible for a Capstan-Driven Z Axis Lift?

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SUMMARY

The discussion centers on the feasibility of implementing a torque amplifier design for a capstan-driven Z-axis lift using a NEMA 23 stepper motor with 1 N·m holding torque. The user aims to lift a maximum payload of 10 kg and is concerned about the motor's efficiency, estimating only 80% of the torque will be available. The conversation highlights the potential mechanical advantage gained from routing cables through a capstan drum with multiple wraps and pulleys. Suggestions include considering counterbalancing methods and the practicality of a torque amplifier to enhance the motor's capability.

PREREQUISITES
  • Understanding of stepper motor specifications, particularly NEMA 23 torque ratings.
  • Knowledge of mechanical advantage principles in pulley systems.
  • Familiarity with torque amplifier designs and their applications.
  • Basic concepts of load calculations and efficiency in motor-driven systems.
NEXT STEPS
  • Research "Torque Amplifier Design" for enhanced motor performance.
  • Study "Mechanical Advantage in Pulley Systems" to optimize cable routing.
  • Explore "Stepper Motor Efficiency Calculations" to better understand torque availability.
  • Investigate "Counterbalancing Techniques for Z-axis Lifts" to improve stability.
USEFUL FOR

Engineers, hobbyists, and designers involved in robotics, CNC machinery, or any projects requiring precise Z-axis lifts with stepper motors.

imzautomatiin
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Hello guys I am working on a z axis lift driven by stepper to lift and lower the platform precisely . It will be driven by a capstan drum fixed to stepper shaft and cable routing around pulleys . I have a stepper nema23 with 1n-m holding torque . As per my calculation toque required By motor to lift the stage would be FXR since I am looking to design the stage for max payload of 10 kg I assume the motor torque is sufficient but as we know the efficiency of motor is actually less assuming 80% available torque would that be enough since I am running cables through capstan drum with 2-4 wraps and around pulleys will I be having some mechanical advantage so that my motor is capable with available torque? If yes will that be sufficient enough to hold the stage if there is a power failure without slipping I am routing cables similar to this diagram http://www.google.com/patents/US5273352 I also thought of increasing torque with torque amplifier design http://en.m.wikipedia.org/wiki/Torque_amplifier is this feasible enough . Waiting for valuable suggestions
 
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Anyone??
 
Welcome to PF.

Height?
How fast will it be required to travel?
How often will it change direction?

If slow then counterbalance with mass.
If fast then counterbalance with a spring.
 
Hi the height is 2feet it's a bed for a combo mill and 3d printer it will be slow a slow speed since it will driven by stepper to lower precisely I thought of counterbalancing the stage but I have a space constraints that's why I thought of going with a torque amplifier route will this work ?
 

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