3D Printer Stepper Motor Torque Requirements Using Gear Reduction

In summary, the person is building a core xy 3D Printer and they want to use a belt driven Z axis. They are using a system similar to the one below, but they want to use a 20 tooth pulley on the stepper motors and 60 tooth to drive the belt that moves the print bed up and down. The bed will be riding on mgn12 linear rails. The weight of the bed is why the person has this question. They are using a cast aluminum bed and the carriage it is attached to is made of extruded aluminum profiles. The bed itself is around 1.7kg, so all together, the person is thinking they need to be able to lift at least 7kg, maybe 7.
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TL;DR Summary
I want to create a belt driven Z axis for my 3D printer and need to know the required gear size and/or stepper motor torque.
I hope to explore mechanical engineering one day so I can answer these kinds of questions on my own, but until then, I appeal to anyone that knows how to do this to help me.

I am building a core xy 3D Printer and I want to use a belt driven Z axis. I will have 3 or 4 stepper motors to drive the belts, depending on the requirments to lift the bed. My current idea is to use a system similar to the one below, but mine would have a 20 tooth pulley on the stepper motors and 60 tooth to drive the belt that moves the print bed up and down. Honestly, this is strictly a cost saving measure, but I'd hate to waste the money and then find out I have to have an 80t or 100t pulley instead of the 60. The bed will be riding on mgn12 linear rails.

The weight of my bed is why I have this question.

I am using a cast aluminum bed and the carriage it is attached to is made of extruded aluminum profiles. The bed itself is around 1.7kg, so all together, I'm thinking I need to be able to lift at least 7kg, maybe 7.5 just to make sure it can lift any large prints in the future. I'm not entirely sure what is used in the picture, but I believe its a 20 tooth to 100 tooth that is attached to another 20 tooth pulley, with a 20 tooth idler pulley at the other side of the belt. I think the strongest Nema 17 motors I can get are 84oz in. (I'm not sure what the actual torque is, pretty sure that's just the holding torque)

Will a 60 and 20 tooth work for this on 3 points, or should I use 4, or should I use bigger pulleys?

Thank you for any help!

EDIT: I forgot to mention it doesn't require a lot of speed. The z axis really just needs to be able to move, but it doesn't need to move quickly. I think something like 5mm/s is sufficient, and probably doesn't even need to be that fast.

belt z-axis.jpg
 
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  • #2
Could you use some sort of counter-balance to compensate for the load to lift?
 

1. What is a stepper motor?

A stepper motor is a type of electrical motor that is used in many different applications, including 3D printers. It works by converting electrical pulses into precise mechanical movements, making it ideal for applications that require precise positioning.

2. How does gear reduction affect the torque requirements of a stepper motor?

Gear reduction is a mechanism that reduces the speed of a motor while increasing its torque. This means that with gear reduction, a stepper motor can produce more torque, making it capable of handling heavier loads or more precise movements.

3. Why is torque important in 3D printing?

In 3D printing, torque is important because it determines the amount of force that the stepper motor can exert on the printer's components. This affects the printer's ability to accurately position the print head and control the movement of the printing material, ultimately impacting the quality of the print.

4. What factors affect the torque requirements of a stepper motor?

The torque requirements of a stepper motor can be affected by several factors, including the weight of the printing material, the size and complexity of the print, the speed of the motor, and the type of gear reduction being used.

5. How do I calculate the torque requirements for my 3D printer's stepper motor?

To calculate the torque requirements for a stepper motor in a 3D printer, you will need to determine the weight of the printing material and the required speed and precision of the motor. You can then use a torque calculator or consult the specifications provided by the motor's manufacturer to determine the appropriate torque for your specific needs.

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