Is it possible to change the Torque in a gearbox by altering the inertia?

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Discussion Overview

The discussion centers around the relationship between torque and moment of inertia in a gearbox, particularly whether altering the inertia can change the torque output without modifying the gear ratio. Participants explore various aspects of gearbox design, including gear types and configurations.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant suggests that increasing the moment of inertia of a gear could increase the torque produced by a gearbox, referencing the formula T = I α.
  • Another participant clarifies that while the formula is useful for understanding acceleration, it does not directly apply to the output torque of a gearbox under constant speed conditions.
  • A participant questions whether changing the type of gear (e.g., from spur to helical) would affect the torque output.
  • Some participants argue that the gear ratio is the primary factor affecting torque, implying that changing the gear type may not significantly alter torque.
  • One participant expresses a desire to increase torque without changing the gear ratio, indicating a preference for alternative methods.
  • Another participant mentions that reducing the moment of inertia of the gears could allow for slightly more output torque during acceleration, as less torque would be needed to accelerate the gears themselves.
  • There is a suggestion that using a system of pulleys or belts could alter the output torque, but it is noted that the fundamental physics cannot be bypassed.
  • One participant states that increasing the input torque is a straightforward way to achieve the desired increase in output torque.

Areas of Agreement / Disagreement

Participants generally disagree on the effectiveness of changing inertia or gear types to influence torque without altering the gear ratio. The discussion remains unresolved regarding the potential for alternative methods to achieve the desired torque increase.

Contextual Notes

Some participants express uncertainty about the specific application of the gearbox and the limitations involved in changing the gear ratio. There are also references to previous discussions on gearbox torque that may provide additional context.

Number_19
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Hello guys, I am new here =)

After looking everywhere on Google, I have decided to create an account and give this a shot!

I am trying to understand the concept of Torque generated by a gear box (simple gearbox with 2/3 gears, nothing fancy). I understand that changing the gear ratio changes the Torque of a gear box. More specifically, one creates a reduction gearbox, the Torque increases.

Ok then, now I am wondering:

Keeping in mind this formula:

T = I \alpha

where T= Torque, I = moment of Inertia, and \alpha = angular acceleration

Does it mean that if one changes the moment of Inertia of a gear the Torque changes too?!

More specifically, does it mean that one could increase the Torque being produced by a gearbox by simply increasing the Area/Size of the gears itself (with no need of changing the ratio)?

Thank you for your time, and please let me know if I need to make this any clearer!

Regards
N19!
 
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Your formula is helpful for understanding acceleration. For example, if you had a flywheel at rest (whose moment of inertia is known), the formula describes how much torque is required to cause the flywheel to gain speed at a certain weight. If the inertia is decreased (like on a racing car with a small flywheel), for a given torque its acceleration will be higher.

Don't confuse this with the output torque of a gearbox under constant speed conditions. Look back through this forum, there was a recent discussion on gearbox torque.
 
Hello sorry for the delay, and thank you for the answer..

Ok, I have got another question. Would changing the kind of gear (for example from spur to helical, for instance) have any effect on the Torque?!

Thank You once again!

Regards
N19
 
Not really. It's the gear ratio which makes the real difference.
 
Hmm that sux..I was hoping there would be a way to change the torque (even just slightly) by not changing the ratio.

Thank You all!
 
Why do you want to?

You can reduce the output torque by reducing the input torque. Share what you're trying to do and we should be able to help out.
 
If you make the gears lighter or smaller (decrease their moment of inertia) then you will have slightly more output torque available when accelerating...because less torque will be used to accelerate the gears themselves.
 
To Brewnog, all it is:

Well its a small project where I need to increase the torque of a gearbox.

I could do it easily by increasing the gear ratio. But I would like to try keep the gear ratio the same if possible.

Thank You!
 
Do you mean the output torque?

You could use a system of pulleys and belts to reduce the output torque of the gearbox, or rubber wheels in place of gears, but you can't bend the laws of physics here. The product of output speed and torque is equal to the product of input speed and torque (less inefficiencies). You can't magically increase the torque without reducing the speed. Failing that, increase the input torque.

When I asked for your application, it was to better understand what the limitation you have is; why can't you use the same gear ratio? What's the gearbox for?
 
  • #10
Number_19 said:
To Brewnog, all it is:

Well its a small project where I need to increase the torque of a gearbox.

I could do it easily by increasing the gear ratio. But I would like to try keep the gear ratio the same if possible.

Thank You!
You are wanting something for nothing here. You need to make compromises. That is what engineers do. You can not go against the physics.
 
  • #11
To be honest, I am actually not sure what the gearbox is for! However, I know I have to increase the output torque (not decrease) by 20%.

I wanted to see if there was a way to do so without changing the gear ratio, for example by changing tooth area, or gear arrangement..but I guess not!
 
  • #12
You could increase the input torque by 20%.
 

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