Is it Possible to Overlubricate a Manual Ratchet?

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Discussion Overview

The discussion centers around the question of whether it is possible to overlubricate a manual ratchet that is operated by hand. Participants explore various scenarios and implications of lubrication in mechanical systems, particularly focusing on the effects of excessive grease in different environments and conditions.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Exploratory

Main Points Raised

  • One participant suggests that it is theoretically possible to overlubricate a manual ratchet, proposing that excessive grease could prevent the ratchet from functioning properly due to density or displacement issues.
  • Another participant asserts that it is absolutely impossible to overlubricate a manual ratchet, framing it as an issue of operator error rather than a mechanical failure.
  • A different viewpoint emphasizes that thick grease can dry out and become problematic, potentially causing the pawl to fail to engage if too much grease is present.
  • One participant uses an analogy of a closed container with marbles to argue that lubricant is only effective in thin films and that excessive amounts do not improve performance.
  • Conversely, another participant argues that in extreme cold environments, too much grease could hinder the operation of the ratchet, suggesting that environmental factors play a significant role.
  • Concerns are raised about excess grease attracting dirt, which could clog mechanisms and prevent proper engagement of the pawl, indicating that more grease can lead to complications.
  • A participant reflects on the initial question, acknowledging that while packing bearings with grease is beneficial, a ratchet may not require the same approach, and they revise their earlier stance to a more uncertain "maybe."

Areas of Agreement / Disagreement

Participants express multiple competing views on the possibility of overlubricating a manual ratchet, with no consensus reached. Some argue against the possibility while others present scenarios where it could be an issue, indicating an unresolved debate.

Contextual Notes

Participants mention various conditions that could affect lubrication effectiveness, such as temperature extremes and the physical state of grease over time. The discussion highlights the complexity of lubrication in mechanical systems without resolving the implications of these factors.

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TL;DR
Is it Possible to Overlubricate a Manual Ratchet?
Is it possible to overlubricate a manual ratchet that you operate by hand? I'd imagine if you tried really really hard, you can add so much grease, that it would be so dense, that you couldn't rotate the ratchet, or if you used very thick grease that is like a block of cheese. Or that when you attempted to rotate the ratchet, the teeth of the gear couldn't interlock with the pawl because so much grease is in the way, or possibly skipping teeth.

I tried to stuff a lot of grease into a ratchet to see what would happen, and upon reassembly, excess grease was displaced. I could rotate the ratchet very freely, and it was very quiet.

So it got me thinking, is it really possible to overlubricate a manual ratchet that you operate by hand? If so why/how?

I know bearings that for example are on a pulley on the front of an engine, you could overlubricate those because they spin at a high rpm. But a manual ratchet that you rotate by hand, probably even won't see a full rotation at one time.
 
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I would say it is absolutely impossible possible to overlubricate a manual ratchet. Drowning the operator in lubricant would go down as operator error, but gumming up the works is a problem.
 
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There needs to be somewhere for thick grease to go when it is no longer fluid. Imagine what will happen when all that grease dries out and becomes thick. Then the ratchet pawl will fail to engage, and you will realise that "too much" of anything is bad by definition.
 
Not possible.
Just imagine a closed container full of liquid and containing several marbles that are free to move around.
Even when changing shape and positions, the volume of the liquid and the solids remain the same within the fixed volume of the closed container.

Consider that the lubricant is only effective in form of a very thin film in contact with the metal surfaces.
Even when sufficinet in quantity, that film can deteriorate due to high pressure or temperature, as well as too high or too low relative velocity between the surfaces, or contamination with water or dirt, or chemical degradation with age.
 
Excess grease can attract dirt and clog a fine ratchet so much that the pawl doesn't engage. Car handbrake levers can accumulate a lot of dirt which can wear the teeth down and the swarf can fill the notches.
Grease is odd stuff. When you fill a casing with grease, most of the grease just stays there and never gets between two rubbing surfaces.
"More is better" is a bad mantra which accounts for many burst seals on steering and suspension joints as guys pump pump pump away.
 
I was being provocative (perhaps facetious).. I thought it was an odd question! (Yes?) I guess it makes sense to pack a wheel bearing with grease as a measure to exclude detritis and FOD and ensure more lubricant. A ratchet is less likely to care and if one is in a liquid nitrogen environment, frozen grease could be a real issue. I guess some intricate "centrfugal force/speed sensitive" ratchet/clutches could become very unhappy with too much grease. So I retract my definitive "no'' and replace it with a vehement "maybe" and have revised #2
 
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