Lifting an object to put it into a container

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Discussion Overview

The discussion revolves around the mechanical design and methods for lifting and tilting a heavy cylinder (approximately 250kg) to transfer its contents into another container. Participants explore various mechanisms, including hydraulic systems and U-shaped frames, while addressing concerns about stability and movement during the process.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests using a U-shaped frame with hydraulics and a gear motor to lift and pour the contents of the cylinder, raising questions about stability and movement logistics.
  • Another participant expresses concern about using chains for lifting due to potential swinging and spillage, proposing alternative methods instead.
  • A later reply mentions the use of a manual forklift for moving the cylinder, but notes its limited lifting height, suggesting a fixed crane to achieve the necessary height.
  • Participants discuss the importance of the base size to prevent tipping during the pouring process, particularly when the load shifts unexpectedly.
  • One participant proposes modifying a small portable cement mixer design to create a new frame that could facilitate pouring, emphasizing the need for a stable pivot point.

Areas of Agreement / Disagreement

Participants present multiple competing views on the best approach to lift and pour the cylinder, with no consensus reached on a single solution. Concerns about stability, movement, and design specifics remain unresolved.

Contextual Notes

Participants mention various design considerations, including the need for a funnel to direct the contents, the potential for oscillations during movement, and the importance of a stable base during the pouring process. Specific mathematical or engineering calculations are not provided, leaving some assumptions unaddressed.

Missurunha
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I'm trying something similar, it's a mechanism to lift/tilt a cylinder, in order to drop whatever is inside the cylinder into another box. (the substance cannot be pumped)
The cylinder is about 250kg heavy, and I'd have to lift it around 1,5m, then tilt it.

I'm afraid I can't lift it with chains, cause it may swing and leak part of my substance. (actually I can, but I'd like to hear some other suggestion)
A quick drawing:
1wXS0eX.png

For the tilting I would use a chain at the bottom, after the cylinder is lifted, the bottom would be pulled by this chain and tilt the cylinder.
 
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I would think that a U shaped frame under the your bucket that is pushed up on both sides by hydraulics with a gear motor on one side to do the pouring after lifting would work well.

Questions to think on;
1. can you get close enough to the receiving box without some kind of funnel or spout?
2. Is the base going to be big enough to prevent tipping during the pouring process?
3. How are you going to move it around without overhead crane service?
4. If you are moving it with an overhead crane why not just do the pouring that way?

FYI it is not polite to hijack someone's thread. You should start your own.
 
rbees said:
I would think that a U shaped frame under the your bucket that is pushed up on both sides by hydraulics with a gear motor on one side to do the pouring after lifting would work well.

Questions to think on;
1. can you get close enough to the receiving box without some kind of funnel or spout?
2. Is the base going to be big enough to prevent tipping during the pouring process?
3. How are you going to move it around without overhead crane service?
4. If you are moving it with an overhead crane why not just do the pouring that way?

FYI it is not polite to hijack someone's thread. You should start your own.

I apologize for hijacking the other topic, I didn't know it was wrong.

Thank you for the answer!

There's a funnel around the hole on the receiving box!

I'll use a manual forklift to move the cylinder, but it won't lift the cylinder more than 30cm.
My current idea is to use a 'fixed' crane to lift it. I'm afraid moving it with a crane would cause unwanted oscillations. To solve the oscillations I'd have to make some kind of built-in rail on the ceiling..

What did you mean by #2?

I had this U frame idea before, but it was hard to imagine how I would I attach it to my structure. I'll try to think over it.


Best regards

(sorry about my bad English, I hope you can understand me)
 
Are you acquainted with a small portable cement mixer? The drum/barrel is on a frame and it is designed to have the contents of the drum poured out into something. So let's through away the existing frame and build a new U shaped one that has cylinders or screw jacks of some design, one on each side and suitable to lift the load. Since the cement mixer is already designed to be poured out, let's remove the handle and mount a worm drive gear box with step down sprockets in its place to pour the contents out.

#2 Now on your unit let's say that your pivot point is not in the center of the drum but offset to the bottom or top by say a 1/3, which you may want to do to increase your reach or to make the material discharge more controllable. Now when you begin the pour and the material shifts in the drum suddenly the base needs to be big enough, and or heavy enough to absorb that energy and not allow the whole unit to tip over.

FYI Librecad is a pretty good drafting program. There are some pretty good youtube videos that will help you learn how to use it. It might help you visualize what it is you have in mind.
 

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