Make a Mechanical Timer: Spring vs Counterweight

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SUMMARY

The discussion focuses on constructing a mechanical timer for controlling a pedestal fan, with two primary energy storage options: a spiral spring and a counterweight. A spiral spring is recommended for its compactness and flexibility, while a counterweight offers greater precision but requires a fixed installation. Additionally, a lever mechanism can be utilized to push the existing switch to turn off the fan when the timer completes its cycle.

PREREQUISITES
  • Understanding of mechanical timer design principles
  • Knowledge of spiral spring and counterweight mechanisms
  • Familiarity with lever mechanisms for switch activation
  • Basic electrical knowledge regarding fan control systems
NEXT STEPS
  • Research the design and implementation of spiral spring mechanisms
  • Explore counterweight systems and their applications in mechanical timers
  • Learn about lever mechanisms and their integration with electrical switches
  • Investigate safety considerations for mechanical timer designs
USEFUL FOR

This discussion is beneficial for hobbyists, mechanical engineers, and DIY enthusiasts interested in building mechanical devices, particularly those focusing on timer mechanisms and fan control systems.

Kaycee92
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Hi,

I am thinking of making a mechanical timer to control a pedestal fan.

I want do a completely mechanical one, just for the feel of it.

For the energy storage method, I have two options, either a spiral spring or a counterweight. Which one should I use? Any good reading material on this?

I can take care of gearing. The fan's plug is connected to a 3 pin socket beside the switch. How do I cut off the supply (turn off the switch) when the timer stops?

Thanks,
Chaitanya.
 
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A gravity drive (weight) will generally require that the system not be portable at all as the gravity drive requires a long fall from a fixed point. A spring drive is compact, not much disturbed by being moved around, and generally provides more flexibility in the application. The gravity drive is somewhat more precise than the spring drive, but that probably is not an issue here.

You can find lever mechanisms that will simply come out to push the existing switch at the appointed time to turn the fan off, so that is a simple solutionsing the existing switch.
 

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