Mechanism that only rotates when driven from one side

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Discussion Overview

The discussion revolves around the mechanism of a geared DC motor taken from a hand drill, specifically focusing on why the drill bit does not rotate when manually turned, despite the motor rotating in both directions when driven. Participants explore various mechanisms, including the possibility of a sprag clutch, self-locking gear trains, and friction brakes.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants suggest that the mechanism preventing the drill bit from rotating when turned manually could be a sprag clutch, while others question this characterization based on its typical function.
  • One participant proposes that applying more force to the drill bit might help, suggesting the use of a pipe wrench.
  • Another participant mentions that reversing energy flow through a reduction gear train can be difficult and that a permanent magnet motor requires a torque threshold to start rotating.
  • Concerns are raised about friction in the motor or pinion bearings potentially leading to a self-locking gear train, which could prevent rotation.
  • A brake-motor mechanism is introduced, which has a friction brake that releases only when power is applied, although this theory is contested by another participant who describes being able to turn the motor manually without power.
  • Participants discuss the specific model of the drill and its torque specifications, with one noting that they can turn the motor from one end but not the other, despite applying significant force.
  • There is a suggestion that the electronics might stop the motor by applying a short across its terminals when the trigger is released, but this remains speculative.

Areas of Agreement / Disagreement

Participants express multiple competing views regarding the mechanism at play, with no consensus reached on the exact nature of the locking mechanism or the reasons for the drill bit's behavior.

Contextual Notes

Participants note that the discussion is limited by the lack of specific information about the gear ratio and the exact model of the drill, as well as the absence of empirical verification through torque measurement.

Who May Find This Useful

This discussion may be of interest to individuals exploring mechanical engineering concepts, particularly those related to gear mechanisms, motor functionality, and torque dynamics.

CraigH
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I have a geared DC motor taken from a hand drill. When I manually turn the internal motor, the drill bit rotates. This can be done in both directions. However If I try and turn the drill bit it does not rotate.

What is the mechanism called that achieves this?

My friend says it is a sprag clutch. But from what I have read a sprag clutch is used to only allow either clockwise or anticlockwise rotation, which is not what's happening here.

But is he correct?
 
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Try applying more force to the drill bit...maybe with a pipe wrench?
 
CraigH said:
I have a geared DC motor taken from a hand drill. When I manually turn the internal motor, the drill bit rotates. This can be done in both directions. However If I try and turn the drill bit it does not rotate.

What is the mechanism called that achieves this?

My friend says it is a sprag clutch. But from what I have read a sprag clutch is used to only allow either clockwise or anticlockwise rotation, which is not what's happening here.

But is he correct?

What about when you turn the chuck by hand?

http://www.primermagazine.com/wp-content/uploads/2012/01/Powerdrill/Powerdrill_Diagram.jpg
Powerdrill_Diagram.jpg
 
CraigH said:
I have a geared DC motor taken from a hand drill. When I manually turn the internal motor, the drill bit rotates. This can be done in both directions. However If I try and turn the drill bit it does not rotate.
It is often difficult to reverse the direction of energy flow through a reduction gear train.

If it has a permanent magnet motor then it will require some torque threshold before it starts to rotate. The torque that you must apply to the output shaft is scaled by the gear ratio. Use more torque.

Sometimes the friction of the motor or pinion bearings will be sufficient to prevent rotation of the motor from the output shaft of the gear train. That is called a “self locking” gear train. Remove any dry grease and use a more fluid lubricant on the motor and pinion bearings. Does that make a difference?
 
William Turley said:
Try applying more force to the drill bit...maybe with a pipe wrench?

I don't have a wrench on hand at the moment. But I did accidentally apply a lot of force during an experiment today. We were running the motor with a fly wheel attached, ramping the speed up and down in both directions. We put it up to full speed, and then suddenly turned the power off. The locking mechanism kicked in and the drill and flywheel stopped dead, and almost broke my friends hand in the process.

Because of this I doubt that it is because I'm not applying enough force. There must be some sort of locking mechanism, I just need to know the name.

berkeman said:

Unfortunately I can't try this. We've taken the drill apart. When I said I "turned the drill bit", what I really meant is that I tried to turn the bit that rotates when power is applied. It did not turn though.

Baluncore said:
It is often difficult to reverse the direction of energy flow through a reduction gear train.

If it has a permanent magnet motor then it will require some torque threshold before it starts to rotate. The torque that you must apply to the output shaft is scaled by the gear ratio. Use more torque.

Sometimes the friction of the motor or pinion bearings will be sufficient to prevent rotation of the motor from the output shaft of the gear train. That is called a “self locking” gear train. Remove any dry grease and use a more fluid lubricant on the motor and pinion bearings. Does that make a difference?

As I said in my reply to William Turrey, I doubt it's because I'm not applying enough force. I also doubt it is just friction, because that wouldn't be enough to bring the fly wheel to a sudden hault when the power was removed.
 
A brake-motor has a friction brake that is released only when power is applied to the motor.
What is the make and model of the drill your motor comes from?
What is the approximate gear ratio?
 
Baluncore said:
A brake-motor has a friction brake that is released only when power is applied to the motor.

The problem with this theory is that when I stick my fingers through the vent in the back of the motor, and turn the fan looking thing, (http://i01.i.aliimg.com/photo/v0/1961143857/12v_rs_770_775_dc_drill_motor.jpg), I can turn the other end of the drill even when power isn't applied.

Baluncore said:
What is the make and model of the drill your motor comes from?
What is the approximate gear ratio?

It is the http://www.ebay.co.uk/itm/Black-Decker-HP148F3-H1-14-4v-2-Speed-Cordless-Hammer-Drill-NAKED-BODY-ONLY-/400788172325. I am not sure what the gear ratio is, but when its in the high gear it has 36Nm torque.

I'll upload a video of me trying to turn the drill from both sides in a min. You can see in the video, in low gear, I can turn it from one end very easily, however I cannot turn it from the other end. I only use hand and not a wrench because I do not have one here, however I use quite a bit of force. Like I said earlier, the flywheel experiment applied lots of force and it did not turn.
 
CraigH said:
I doubt it's because I'm not applying enough force. I also doubt it is just friction, because that wouldn't be enough to bring the fly wheel to a sudden hault when the power was removed.
There is no room for doubt in the analysis. You must verify the torque by using a wrench of some sort.

It is possible that the electronics stop the motor by applying a short across it's terminals when you release the trigger.

I do not have video bandwidth. A video will not demonstrate anything not already communicated.
 

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