Minimum number of teeth given the gear train ratio?

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SUMMARY

The discussion centers on determining the minimum number of teeth for a pinion gear in relation to gear train ratios. Participants highlight that the minimum number of teeth is often assumed to be 12, but the solution presented chose 14 based on a non-exact approach and a pressure angle of 25 degrees. Various integer factor combinations of 180, such as 5*6*6 and 3*6*10, were analyzed for their efficiency and wear characteristics. The consensus suggests that lower gear ratios yield better performance, with a preference for more balanced gear sets.

PREREQUISITES
  • Understanding of gear ratios and their implications in mechanical design
  • Familiarity with pressure angles in gear design
  • Basic knowledge of integer factorization and its application in gear teeth calculations
  • Awareness of efficiency and wear characteristics in gear systems
NEXT STEPS
  • Research "gear ratio optimization techniques" for improved mechanical efficiency
  • Study "pressure angle effects on gear performance" to understand design implications
  • Explore "integer factorization in mechanical engineering" for practical applications
  • Learn about "gear wear analysis" to enhance longevity and performance of gear systems
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Mechanical engineers, gear designers, and students studying mechanical systems who seek to optimize gear performance and understand the mathematical principles behind gear ratios.

EastWindBreaks
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Homework Statement


upload_2017-12-19_2-25-16.png


Homework Equations

The Attempt at a Solution


for this class, we were not taught with contact ratio equations, nor the pressure angle is given, so for this type of problems, do we just assume that minimum number of teeth on a pinion will be 12?
3 integer factors of 180 can also be 3*6*10, 2*9*10, and they are all within gear set ratio limit of 10, so why did the solution only use 5*6*6? are we trying to find the most balancing set of gear ratios? because 5,6,6 are the most equally balanced? or are we just trying to get those gear ratios as close as to the cubic root of 180 as possible?

in the end, the solution picked number of teeth on the pinion to be 14, is it because that's the number we got from "non-exact" solution, or is it because we arbitrarily set the pressure angle to be 25? in that case, we would have more than 1 solution right? ( we can set the pressure angle to be 20 for example, and the minimum number of teeth would change to 18)
 

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EastWindBreaks said:
3 integer factors of 180 can also be 3*6*10, 2*9*10, and they are all within gear set ratio limit of 10, so why did the solution only use 5*6*6?

I'm not a mech engineer but I think you get less wear and greater efficiency at low ratios.

With 5*6*6 the largest ratio is 6. With 3*6*10 the greatest ratio is 10.

6 is "better" than 10.

Finding the square or cube route gives you the lowest ratios as they would all be the same.
 

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