Modifying My Boat's Keypad Module: Searching for a Heater Pad

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SUMMARY

The discussion focuses on modifying a boat's keypad module by integrating a 12V heater pad to enhance functionality in cold temperatures. The user seeks a compact heater pad, ideally 1" x 2" x 1/16", with a power rating of around 10 watts. Suggestions include using motorcycle hand grip heaters, nichrome wire for DIY solutions, and Watlow strip heaters made of Kapton and silicon rubber. The proposed setup involves wiring the heater pad with a momentary switch and utilizing a thermistor for temperature control.

PREREQUISITES
  • Understanding of 12V electrical systems
  • Familiarity with basic electronics components like thermistors and momentary switches
  • Knowledge of DIY heating solutions using nichrome wire
  • Experience with selecting and installing heating elements for electronic devices
NEXT STEPS
  • Research "Watlow strip heaters" for suitable heating options
  • Explore "DIY Heated bed" tutorials for practical implementation techniques
  • Learn about "nichrome wire" and its applications in heating elements
  • Investigate the use of "thermistors" in temperature control circuits
USEFUL FOR

Boat owners, DIY electronics enthusiasts, and anyone interested in modifying electronic devices for improved performance in cold conditions.

anorlunda
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The chartplotter on my boat works fine. But the buttons work via a sealed keypad module. The contacts use (I think) a. Conductive grease. It works fine when the temperatures are 70F (20C) or higher, but not fine when it is colder. I'm fond of that device. I would rather modify it than replace it.

I'm looking for a 12v heater pad, no bigger than 1" x 2" x 1/16" that I could add. I think 10 watts would be plenty. I would wire the pad in with a momentary switch, and use it for short period only.

Can anyone suggest a good candidate? Motorcycle hand grip heaters seem almost ideal, but at 3x3 inches, they are too big, and I don't think I could trim them to size.
 
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You can make your own. Electronics stores have nichrome wire.
Google "DIY Heated bed" there's a wealth of information as they're used for diy 3D printing, here's one tutorial:
http://airtripper.com/698/resistance-wire-heated-build-platform-diy-tutorial/

I would power it off the acc feed and use a thermistor and simple circuit to have the heater turn on below X degrees. Install and forget. I would think 10 watts would be overkill, one or two would do.
 
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Try Watlow. They sell strip heaters made in Kapton and silicon rubber of various sizes and shapes. For your application, It's difficult to say what a good wattage would be. For a roughly 13V system, 169 Ohms would give you 1 watt, 85 Ohms, 2 watts.

Mike
 
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